Electric Tib Beam Nyiaj Siv Ua Haujlwm Crane

 

Ibhluav taws xob ib leeg nqaj nyiaj siv ua haujlwm cranemuaj ob peb yam tseem ceeb uas ua haujlwm ua ke kom muaj kev nyab xeeb thiab siv tau zoo. Hauv qab no yog ancauj lus kom ntxawsntawm txhua qhov thiab nws txoj haujlwm.

 

1. Main Load-Cov khoom siv bearing

A. Tib Girder (Main Choj Beam)

Covthawj kab kab rov tavuas spans lub chaw ua hauj lwm.

Feem ntau ua los ntawmwelded steel box seemlos yogdov kuv-beamsrau lub zog.

Tsim los tiv thaiv dabtsi yog khoov thiab deflection nyob rau hauv load.

B. Xaus Trucks (End Carriages)

Wheeled structures ntawmob qhov kawg ntawm tus chojuas tso cai rau txav mus raws txoj kev khiav.

Cheebtsam:

Lub log(feem ntau yog 4 ib lub tsheb thauj khoom kawg, qee qhov muaj ob -flanged tsim).

Tsav cov motors(rau kev mus ncig ua si).

Buffers/poob(kev poob siab ntawm kev txwv kev mus ncig).

2. Hoisting Mechanism

A. Fais Hoist

Covpowered lifting ntaus ntawv(hlau hlua los yog saw hom).

Qhov tseem ceeb:

Lub cev muaj zog(lub hom phiaj rau lifting).

Nruas los yog saw sprocket(rau hlua / saw winding).

Nres system(tuav load thaum nres).

Hook block(nrog kev ruaj ntseg latch).

B. Trolley Assembly

Tsiv lub hoisthorizontally raws tus choj girder.

Hom:

Motorized trolley(electric tsav rau smooth txav).

Geared trolley(phau ntawv lossis lub cev muaj zog-pab).

 

3. Khiav System

A. Khiav Beams

Txhawb nqa lub crane txav, feem ntau yog ua los ntawmsteel I-beams los yog lub thawv seem.

Ua tausaum- khiav(Crane caij saum toj kawg nkaus) los yogpoob qis(raug tshem tawm ntawm qab nthab).

B. Rails

Hlau lem(feem ntauP-rail, A-55, lossis square bars) rau kev mus ncig zoo.

Yuav tsum yogkho kom raugtiv thaiv log hnav.

4. Hluav taws xob & Tswj System

A. Fais fab mov

3-theem AC (380V / 415V, 50Hz / 60Hz)rau motors.

Festoon systemlos yogkab rov tavrau kev hloov pauv fais fab.

B. Cov txheej txheem tswj

Pendant tswj(wired handheld unit).

Xov tooj cua chaw taws teeb tswj(wireless, mus txog 100m ntau).

Cabin tswj(rau loj lossis siab - cranes).

C. Hluav Taws Xob Vaj Huam Sib Luag & Cov Khoom Siv Hluav Taws Xob

Overload txwv(tiv thaiv lifting tshaj lub peev xwm).

Txwv cov keyboards(nres crane ntawm qhov txwv mus ncig).

Thaum muaj xwm ceev nres khawm(kev kaw tam sim ntawd).

Kev tiv thaiv undervoltage(tiv thaiv kom rov pib dua tshiab).

.

5. Kev Nyab Xeeb & Cov Khoom Pab Koom Tes

A. Cov yam ntxwv ntawm kev nyab xeeb

✔ Anti-kev sib tsoo system(rau ntau lub cranes).
✔ Hook qhov siab limiter(tiv thaiv overwinding).
✔ Ceeb toom tswb & teeb(saudible/visual signals).

B. Cov khoom siv yeem

Sib nqus lifter(rau steel phaj).

Crane nplai(hnyav loads thaum nqa).

Tsis siv neeg qhov chaw(rau precision qhov chaw).

Explosion-cov khoom pov thawj(rau thaj chaw muaj kev phom sij).

6. Cov qauv kev txhawb nqa & fasteners

Brackets & bolts(Kev ruaj ntseg khiav kab teeb rau kev tsim kab).

Rail clamps & fishplates(kom paub meej txoj kev tsheb ciav hlau du).

Ladder & platform(rau kev saib xyuas).

 

Sketch

 

Main technical

 

Tus nqi -Kev daws teeb meem zoo

Kev nqis peev qis dua piv rau ob chav girder cranes

Txo nqi installation thiab tu

Zog- ua haujlwm tau zoo nrog lub zog hluav taws xob

Qhov chaw -Txuag Tsim

Compact qauv maximizes usable pem teb chaw

Zoo tagnrho rau cov chaw nrog qhov siab txwv

Tsawg cuam tshuam nrog lwm yam khoom siv

High Efficiency & Productivity

Kev thauj khoom ceev dua li kev siv phau ntawv

Smooth thiab meej load positioning

Txo cov kev xav tau ntawm kev ua haujlwm thiab qaug zog

Versatile Load Handling

Peev xwm ntau yam feem ntau 1-20 tons (customizable siab dua)

Tau tshaj nrog ntau yam txuas (hooks, hlau nplaum, grabs)

Adaptable rau qhov chaw ua haujlwm sib txawv

Kev khiav hauj lwm yooj yim & txij nkawm

Yooj yim tswj kev xaiv (pendant / chaw taws teeb / cabin)

Yuav tsum tau saib xyuas tsawg kawg nkaus

Modular tsim kom yooj yim hloov cov khoom

Txhim khu kev qha & Durable Performance

Robust steel siv rau kev ua haujlwm ntev

Haum rau nruab nrab - cov ntawv thov kev lag luam

Kev ua haujlwm ruaj khov nrog kev vibration tsawg

Txhim khu kev ruaj ntseg nta

Ua- nyob rau hauv kev tiv thaiv overload

Emergency stop functions

Txwv cov keyboards rau kev tswj kev mus ncig

Customization Flexibility

Adjustable ncua, nqa qhov siab thiab ceev

Kev xaiv rau ib puag ncig tshwj xeeb (tawg- pov thawj, corrosion-resistant)

Yuav tau automated rau kev koom ua ke nrog ntau lawm kab

 

1. Chaw tsim khoom

Tsiv cov khoom siv raw thiab cov khoom tiav

Muab cov khoom hnyav hauv cov kab sib dhos

Tshuab installation thiab txij nkawm

2. Warehouse & Logistics

Loading / unloading tsheb thauj khoom thiab ntim khoom

stacking thiab retrieving cov khoom palletized

Kev txiav txim xaiv cov haujlwm

3. Hlau & Hlau ua

Kov coils, nplooj ntawv thiab cov qauv hlau

Kev tsim kho thiab kev ua haujlwm forging

Khawb hlau tuav

4. Automotive kev lag luam

Cav thiab kis tau tus mob

Chassis thiab lub cev sib dhos

Kev faib khoom seem

5. Kev tsim kho cov khoom siv

Precast qhob Cheebtsam installation

Kev faib khoom vaj tsev

Cov cuab yeej tu

6. Lub zog tsim cov nroj tsuag

Turbine thiab generator tu

Transformer tuav

Boiler kev pab

7. Ntawv & Luam Ntawv Kev Lag Luam

Daim ntawv yob tuav

Printing xovxwm tu

Kev tuav cov khoom tiav

8. Kev Txhim Kho Kev Ua Haujlwm

Kev kho cov cuab yeej hnyav

Machinery overhauls

Kev tuav cov khoom seem

1. Tsim & Engineering
Kev Ntsuam Xyuas Kev Xav Tau: Paub meej tias muaj peev xwm thauj khoom, ncua, nqa qhov siab, qib automation, hom tswj, thiab kev nyab xeeb nta raws li cov neeg siv khoom xav tau.

Tus Qauv Tsim: Tsim ib lub voj voog loj loj, cov tsheb thauj khoom kawg, lub tsheb thauj khoom, thiab kev sib dhos hoist siv CAD software.

Hluav taws xob & Tswj Tsim: Tsim cov txheej txheem tswj hwm suav nrog PLC programming, xaiv lub cev muaj zog, VFDs, sensors, tswb, thiab kev cuam tshuam kev nyab xeeb.

Simulation & Validation: Siv FEA (Finite Element Analysis) rau cov qauv kev ncaj ncees thiab dynamic simulation rau kev tswj cov lus tsa suab.

2. Kev yuav khoom
Qhov chaw siab -cov hlau zoo (Q345B lossis sib npaug) rau cov nqaj loj thiab cov khoom siv.

Tau txais lub cev muaj zog, hoists, VFDs, PLCs, txwv kev hloov pauv, thiab lub tswb nrov los ntawm cov neeg muag khoom ntseeg siab.

Xyuas kom tag nrho cov khoom ua tau raws li cov ntawv pov thawj thiab cov qauv (ISO, CE, GB).

3. Main Beam Fabrication
Txiav: Hlau daim hlau txiav kom loj siv CNC nplaim / ntshav txiav tshuab.

Kev Tsim: Yob lossis daim hlau rau hauv I-beam lossis lub thawv girder profile.

Vuam: Ua vuam flanges, web, thiab stiffeners tom qab vuam txheej txheem specifications (WPS).

Kev kho cua sov: Kev ntxhov siab yog tias tsim nyog los txo qhov vuam deformation.

Machining: Laum qhov rau qhov kawg carriage thiab trolley mounting; tshuab crane rails yog integrated.

Kev tshuaj xyuas: Txheeb xyuas qhov zoo ntawm qhov vuam (X-ray lossis ultrasonic), qhov ntev, thiab qhov chaw tiav.

4. Xaus Carriage & Trolley Assembly
Frame Fabrication: Txiav thiab weld kawg carriage thav duab thiab trolley thav ntawv.

Wheel Assembly: Mount log thiab haum bearings; sib dhos tsav lub cev muaj zog thiab gearbox.

Installation: Txuas cov log rau thav ntawv thiab mount brakes thiab txwv cov keyboards.

Kev Ntsuas: Kev ntsuam xyuas zoo li qub thiab lub zog ntawm lub log thiab nres rau kev sib hloov thiab thauj khoom.

5. Hoist Assembly
Sib sau cov hlua hlau los yog saw hoist ntawm lub trolley.

Txhim kho tus nuv thaiv, latch kev nyab xeeb, load limiter, thiab load sensors.

Txuas hoist motor, gearbox, nres, thiab encoders.

Ua cov kev ntsuam xyuas ua haujlwm ntawm qhov nrawm nrawm, nqa lub peev xwm, thiab nres nres.

6. Hluav taws xob thaiv & tswj qhov system
Txhim kho lub cev muaj zog, tswj cov kab hluav taws xob, thiab cov kab sib txuas lus.

Mount PLC, VFDs, contactors, thiab kev nyab xeeb relays hauv lub txee tswj.

Hlau txwv keyboards, tswb, nres xwm ceev, thiab sensors.

Qhov Kev Pabcuam PLC nrog kev tswj xyuas tsis siv neeg, kev cuam tshuam kev nyab xeeb, thiab kev kuaj mob.

7. Kev kho deg
Ntxuav: Tshem tawm xeb, roj, thiab cov khib nyiab ntawm txhua qhov hlau.

Primer Txheej: Siv cov tshuaj tiv thaiv -corrosion primer.

Thaum kawg Xim: Txau siab -cov xim muaj zog tiv thaiv kev hnav thiab xeb.

Curing: Cia lub sij hawm kom qhuav kom zoo kom tiav.

8. Ua ntej-Kev kuaj kev teeb tsa
Tsis muaj -Load Tests: Khiav crane, trolley, thiab hoist yam tsis muaj load los xyuas qhov txav, ceev, thiab tswj.

Load Test: Ua qhov ntsuas load rau ib tus qauv kom ntseeg tau tias nqa lub peev xwm thiab kev ua haujlwm zoo.

Kev Tshawb Xyuas Kev Nyab Xeeb Kev Nyab Xeeb: Tshawb xyuas kev ua haujlwm ntawm kev txwv ntau dhau, txwv kev hloov pauv, nres thaum muaj xwm txheej ceev, thiab lub tswb.

Automation Validation: Test automated sequences, positioning raug, thiab sensor tawm tswv yim.

9. Ntim & Shipping
Disassemble qhov chaw yog tias tsim nyog rau kev thauj mus los.

Tiv thaiv cov khoom nrog xeb- pov thawj, padding, thiab ntim khoom ruaj ntseg.

Npaj cov ntaub ntawv nrog rau cov neeg siv phau ntawv, phau ntawv qhia kev saib xyuas, thiab daim ntawv pov thawj xeem.

10. Installation & Commissioning (Nyob ntawm -Site)
Reassemble crane Cheebtsam ntawm cov neeg siv khoom.

Teem lub crane rails thiab ruaj ntseg khiav qauv.

Txuas lub zog thiab tswj cov kab hluav taws xob.

Calibrate sensors thiab kuaj automated tswj functions.

Tsheb ciav hlau cov neeg ua haujlwm thiab cov neeg ua haujlwm tu.

Muab cov ntaub ntawv thiab ntawv pov thawj.
 

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.