180 Tuj Heavy -lub luag haujlwm Precast Beam Transporter

A 180-tuj hnyav- lub luag haujlwm precast beam transporter yog ib qho tshwj xeeb ntawm cov cuab yeej tsim los rau kev nyab xeeb thiab ua haujlwm zoo ntawm cov khoom loj, ua ntej tsim cov kab hluav taws xob (precast beams) ntawm cov chaw tsim kho, tshwj xeeb tshaj yog rau cov choj, viaducts, thiab cov tsev lag luam loj. Cov kab teeb no tuaj yeem yog 25 mus rau 40 meters (80 mus rau 130 ko taw) lossis ntev dua thiab hnyav heev thiab tsis yooj yim, yuav tsum muaj kev ruaj ntseg tshwj xeeb thaum thauj.

Cov tshuab no tseem hu uaTus kheej -Propelled Modular Transporters (SPMTs)thaum teeb tsa rau txoj haujlwm tshwj xeeb lossis tshwj xeeb ntau- qag trailers thaum rub.

 

 

 

 

Lub tshuab thauj khoom ntawm lub tshuab hluav taws xob no yog ib qho tshwj xeeb ntawm cov cuab yeej tsim los rau ib txoj haujlwm tseem ceeb: txav cov khoom loj, tsis yooj yim, thiab muaj txiaj ntsig zoo kawg nkaus cov kab hluav taws xob precast (xws li kuv-beams, U-beams, los yog lub thawv girders) los ntawm lub vaj casting mus rau qhov chaw ua haujlwm kom nyab xeeb thiab ua tau zoo.

I. Core Structural & Load-Cov Kabmob nta

Siab -Muaj peev xwm Modular Trailers:Lub kaw lus feem ntau tsis yog ib lub tsheb thauj khoom tab sis kev sib xyaw ua ke ntawm lub zog tseem ceeb txav (tsheb laij teb) thiab ntau - qag kab trailer. Lub trailer feem ntau yog modular, tso cai rau tus naj npawb ntawm cov qag kab yuav raug kho raws li cov nqaj qhov hnyav thiab ntev kom ua raws li txoj cai hnyav.

Robust Chassis thiab Ncej:Tsim los ntawm siab -tensile steel los tiv thaiv dabtsi yog khoov thiab torsional kev ntxhov siab nyob rau hauv qhov hnyav load. Lub thav duab yog tsim los rau lub siab tawv - rau - qhov hnyav piv.

Hydraulic Modular Suspension:Txhua lub qag yog tswj hwm nws tus kheej ntawm lub tshuab hydraulic. Qhov no yog qhov tseem ceeb rau:

Load Equalization:Tsis siv neeg faib qhov hnyav sib npaug thoob plaws txhua lub qag, tiv thaiv overloading ib qho taw tes.

Kev kho qhov siab:Tso cai rau tus neeg teb xov tooj nce, txo qis, lossis qaij lub lawj txhawm rau taug kev qhov chaw siab tshaj, tsis sib xws hauv av, thiab obstacles.

Lub Cev Muaj Peev Xwm:Tag nrho cov trailer tuaj yeem "hauv caug" kom txo qis rau kev thauj khoom / tshem tawm lossis hla hauv cov choj qis.

II. Load Securing thiab Support Features

Multi-Point Support System:Hloov chaw tiaj tus, tus thauj khoom siv ntau qhov kev txhawb nqa tuaj yeem hloov tau (feem ntau hu ua "bogies" lossis "dollies"). Qhov no tiv thaiv overstressing lub beam ntawm ib lub ntsiab lus, uas yog ib qho tseem ceeb raws li precast beams yog tsim los pab txhawb nyob rau hauv tej qhov chaw.

Hydraulic Turntables / Swivel Deck:Cov ntsiab lus txhawb nqa yog mounted ntawm turntables uas tuaj yeem tig 360 degrees. Qhov no tso cai rau tus neeg thauj khoom sib tham nruj nruj ntawm txoj kev lossis ntawm qhov chaw yam tsis muaj kev cuam tshuam sab nraud ntawm lub nqaj.

Steering Systems (Multi-Axle Steering):Cov axles tuaj yeem tswj tau hluav taws xob lossis hydraulically. Hom muaj xws li:

Coordinated Steering:Txhua axles ua raws txoj kev ntawm lub tsheb laij teb kom nruj tig radii.

Crab Steering:Tag nrho cov axles tig nyob rau hauv tib txoj kev, cia lub tsheb txav mus rau diagonally, uas yog ib qho tseem ceeb rau aligning nrog lub casting txaj.

Manual Steering:Kev tswj tus kheej ntawm txhua lub qag kom meej qhov chaw.

III. Kev Tswj Xyuas Kev Ua Haujlwm thiab Kev Nyab Xeeb Kev Nyab Xeeb

Centralized Hydraulic Control System:Tus neeg teb xov tooj tswj tag nrho cov haujlwm tseem ceeb (qhov siab ncua kev kawm, qag kauj, tigtable locking) los ntawm chav tswj chaw taws teeb lossis lub console. Qhov no muab kev tswj xyuas meej thaum lub sijhawm ua haujlwm me me.

Redundant Safety Systems:

Ntau Independent Braking Systems:Kev pabcuam nres, nres thaum muaj xwm txheej ceev, thiab nres nres nres, feem ntau muaj cov yam ntxwv tiv thaiv -lock (ABS).

Hydraulic System Locks thiab Safety Valves:Tiv thaiv kom tsis txhob poob qis ntawm qhov load yog tias hydraulic hose ua tsis tiav.

Mechanical Locks rau Turntables:Xauv lub nqaj nyob rau hauv qhov chaw ncaj nraim - kab, siab - mus ceev.

Tus kheej -Loading Capability (ntawm qee tus qauv):Cov neeg thauj khoom siab tshaj tau tsim-hauv winches thiab hnyav- lub luag haujlwm rollers, tso cai rau lawv maj mam rub lub nqaj mus rau lub lawj los ntawm lub txaj casting yam tsis tas yuav tsum muaj lub crane loj cais.

IV. Maneuverability thiab Site Performance Features

Siab zog-rau- Qhov hnyav piv:Lub tsheb laij teb yog qhov muaj zog heev (feem ntau 500-700+ } horsepower) txhawm rau txhawm rau txhawm rau thauj khoom hnyav, tshwj xeeb tshaj yog nyob rau hauv inclines.

Tag nrho -Wheel Drive (AWD):Muab qhov zoo tshaj plaws traction ntawm cov nplua los yog mos qhov chaw uas feem ntau pom nyob rau hauv kev tsim vaj tsev.

Tsawg hauv av siab:Txawm hais tias qhov hnyav hnyav, lub nra tau kis mus rau ntau lub log tsheb (feem ntau 20+), uas ua rau lub hauv av qis dua li lub tsheb thauj khoom txheem. Qhov no tiv thaiv txoj kev asphalt thiab tso cai rau kev ua haujlwm ntawm cov av uas tsis tau npaj.

V. Tshwj xeeb Configurations

Telescopic Trailers:Rau cov kab ntev ntev tshwj xeeb, cov ncej trailer tuaj yeem tsom mus rau nws qhov ntev, muab cov ntsiab lus pom zoo.

Gooseneck Detachment:Lub trailer's gooseneck tuaj yeem raug tshem tawm, tso cai rau lub tsheb laij teb tsav tsheb thaum lub nqaj nyob hauv qab tus choj abutments rau nqa.

 

 

 

I. Cov Txheej Txheem Tseem Ceeb

Modular Trailers / Ntau- qag kab:

Muaj nuj nqi:Lub hauv paus ntawm tus thauj khoom. Cov no yog tus kheej, tus kheej -cov chav nyob uas tuaj yeem txuas nrog sab - los ntawm - sab (txog 4 lossis ntau dua) thiab xaus - mus rau - kawg los tsim lub platform ntawm qhov xav tau loj thiab muaj peev xwm.

Nqe lus piav qhia:Txhua lub module yog ib tug nruj steel ncej nrog ib tug txheej ntawm axles. Rau 180-tuj load, ntau lub modules ua ke los faib qhov hnyav sib npaug.

Hydraulic Suspension System (Pendulum Axles):

Muaj nuj nqi:Txhawm rau nqus txoj kev tsis sib xws, tswj kom muaj qhov sib npaug ntawm qhov hnyav ntawm txhua lub axles, thiab tso cai rau tus neeg thauj khoom sib tham tsis sib xws struts thiab slopes yam tsis muaj kev cuam tshuam siab dabtsi yog khoov rau hauv cov nqaj precast.

Nqe lus piav qhia:Txhua pawg qag txuas nrog lub ntsiab ncej ntawm hydraulic thooj voos kheej kheej. Cov thooj voos kheej kheej no tau sib txuas los ntawm lub tshuab hydraulic uas tau hloov kho siab kom ceev cov qib load.

Loading Deck / Support Beams:

Muaj nuj nqi:Txhawm rau muab qhov ruaj khov, muaj zog saum npoo rau precast beam so.

Nqe lus piav qhia:Lub lawj yog nruab nrog muaj zog, kho tau cov kev txhawb nqa sawv ntsug thiab ntoo lossis roj hmab padding los tiv thaiv cov nqaj saum npoo. Lub lawj qhov siab feem ntau tuaj yeem hloov kho hydraulically.

II. Fais fab thiab tsav System

Lub Hwj Chim Pob (PPU):

Muaj nuj nqi:Lub "lub plawv" ntawm lub system. Nws tsim hluav taws xob hydraulic thiab hluav taws xob los ua haujlwm rau txhua txoj haujlwm: kauj, ncua kev kawm, thiab propulsion (yog tias tus kheej-propelled).

Nqe lus piav qhia:Feem ntau lub cav diesel (piv txwv li, 200-400 HP) tsav ntau lub twj hydraulic thiab lub tshuab hluav taws xob. Nws tuaj yeem yog ib chav tsev cais lossis koom ua ke rau hauv lub tsheb laij teb / tswj tsheb.

Tsav Tsheb Module / Tsheb laij teb:

Muaj nuj nqi:Txhawm rau muab propulsion rau tus kheej - cov qauv tsim.

Nqe lus piav qhia:Qhov no tuaj yeem yog ib qho "power module" uas txuas mus rau lub trailer array lossis tus qauv hnyav - lub tsheb laij teb (xws li lub tsheb laij teb ballast) rau kev teeb tsa. Rau kev ua haujlwm zoo, nws tus kheej - cov qauv siv tau zoo dua.

III. Steering thiab Control System

Computer-Controlled Steering System:

Muaj nuj nqi:Txhawm rau muab cov qauv kev coj ua zoo kawg nkaus thiab nyuaj. Qhov no yog qhov tseem ceeb heev rau kev taug kev nruj ntawm cov chaw tsim kho thiab kho cov kab teeb kom zoo.

Nqe lus piav qhia:Txhua lub qag tuaj yeem tswj hwm nws tus kheej los ntawm hydraulic rams. Lub hauv paus computer tso cai rau tus neeg teb xov tooj xaiv hom xws li:

Crab Steering:Txhua lub log tig tib txoj kev rau kev txav mus los.

Coordinated Steering:Pem hauv ntej thiab nram qab axles tig nyob rau hauv opposite lus qhia rau ib tug nruj tig vojvoog.

360℃"Tumble" Steering:Axles tig tag nrho rau ntawm -- qhov chaw tig.

Operator Control Console:

Muaj nuj nqi:Lub "hlwb" qhov twg tus neeg teb xov tooj tswj txhua txoj haujlwm.

Nqe lus piav qhia:Qhov no tuaj yeem yog qhov chaw taws teeb -chaw tswj chaw (xws li lub pendant loj nrog lub joystick) lossis lub tsev nyob rau ntawm lub tsheb thauj mus los. Lub console qhia cov ntaub ntawv tseem ceeb xws li thauj khoom ib lub qag, lub platform theem, thiab lub kaum sab xis.

IV. Load Securing thiab Safety Cheebtsam

Hydraulic Jacking System:

Muaj nuj nqi:Txhawm rau nqa lub nqaj precast ntawm qhov chaw ntawm lub hauv paus chiv keeb thiab txo nws ntawm qhov chaw. Tus thauj khoom nws tus kheej kuj tseem muaj peev xwm jacking rau kev kho kom zoo.

Nqe lus piav qhia:Siab -muaj peev xwm, synchronized hydraulic jacks yog siv los nqa lub nqaj kom tus thauj tuaj yeem xaub hauv qab.

Tie-Kub thiab Securing Points:

Muaj nuj nqi:Txhawm rau tiv thaiv cov nqaj mus rau lub lawj thauj khoom thaum thauj mus los kom tsis txhob txav mus los.

Nqe lus piav qhia:Hnyav -cov dej num steel lashing cov ntsiab lus thiab siab - lub zog polyester ratchet pluaj los yog hlua hlua yog siv. Lub nqaj yog feem ntau ruaj tiv thaiv lateral thiab longitudinal txav.

V. Cov Ntsiab Cai thiab Kev Nyab Xeeb

Outriggers / Stabilizing ceg:

Muaj nuj nqi:Txhawm rau muab kev ruaj ntseg ntxiv thaum lub sijhawm thauj khoom, tshem tawm, lossis thaum lub thauj khoom nyob ruaj khov ntawm qhov tsis sib xws.

Nqe lus piav qhia:Hydraulic los yog manually ncua ob txhais ceg nrog cov ntaub qhwv loj kom ua kom cov hneev taw thiab tiv thaiv tipping.

Safety Systems:

Tsis Siv Neeg Hydraulic Systems:Cov txheej txheem tseem ceeb (xws li lub kauj thiab ncua kev kawm) muaj cov thaub qab thaum muaj qhov ua tsis tiav.

Emergency Stop Buttons:Nyob rau ntawm lub console tswj thiab ntawm ntau lub ntsiab lus ntawm tus thauj khoom.

Load Moment Indicators (LMI):Saib xyuas qhov hnyav faib thiab ceeb toom rau tus neeg teb xov tooj yog tias lub load tsis sib npaug.

Anti-Slip Decking & Handrails:Rau kev nyab xeeb tus neeg teb xov tooj nkag.

 

 

 

 

 

 

 

1. Tsis muaj peev xwm thiab muaj peev xwm

Kov hnyav hnyav heev:Qhov zoo tshaj plaws yog nws lub peev xwm los thauj cov kab hluav taws xob precast uas hnyav txog 180 tons (thiab feem ntau ntau nrog ntau -axle configurations), uas yog tus qauv rau cov choj loj, viaducts, thiab cov tsev lag luam.

Haum Loj Dimensions:Cov tsheb thauj khoom no tau tsim los ntev (feem ntau 30-50 meters) thiab cov kab siab siab, kov yeej qhov kev sib tw loj hauv kev tsim kho.

2. Superior Safety thiab Stability

Lub hom phiaj- Tsim Tsim:Tsis zoo li cov kev daws teeb meem me me, cov thauj khoom no tau tsim tshwj xeeb rau txoj haujlwm no. Lawv muaj qhov muaj zog, qis -profile chassis uas txo qhov nruab nrab ntawm lub ntiajteb txawj nqus, txo qhov kev pheej hmoo ntawm tipping.

Hydraulic Tus Kheej -Qib:Ntau tus qauv muaj cov tshuab hydraulic uas tuaj yeem kho tus kheej ntawm txhua lub qag lossis cov qauv kom tswj tau qib load ntawm cov av tsis sib xws, ua kom cov nqaj nyob ruaj khov thiab tsis muaj kev cuam tshuam.

Txhim khu kev tswj:Cov yam ntxwv zoo li kev ywj pheej ntawm kev tsav tsheb ntawm ntau lub axles tso cai rau tus neeg thauj khoom mus rau qhov chaw nruj kom nyab xeeb yam tsis muaj kev ntxhov siab rau ntawm lub nqaj lossis lub tsheb tus qauv.

3. Exceptional Maneuverability

Multi-Axle Steering:Qhov no yog qhov txiaj ntsig tseem ceeb. Tus neeg teb xov tooj tuaj yeem tswj cov kauj ntawm ob peb axles, feem ntau nyob rau hauv ntau hom (piv txwv li, lub kauj tsheb kauj vab, lub kauj voj voog). Qhov no tso cai rau:

Tight Turning Radius:Navigating cov ces kaum ntse ntawm qhov chaw tsim kho lossis los ntawm cov chaw congested.

Lateral Movement ("Crabbing"):Hloov tag nrho cov load rau sab kom haum zoo nrog cov ntsiab lus teeb tsa yam tsis tas yuav hloov pauv tag nrho lub tsheb.

Chaw taws teeb tswj kev ua haujlwm:Ntau lub tsheb thauj mus los niaj hnub tuaj yeem ua haujlwm ntawm lub chaw taws teeb wireless. Qhov no tso cai rau tus neeg teb xov tooj taug kev nrog lub nra, muab qhov pom meej meej rau qhov chaw tso thiab ua kom muaj kev nyab xeeb hauv qhov nyuaj lossis qhov muag tsis pom - qhov xwm txheej.

4. Ua haujlwm siab thiab txuag sijhawm

Faster Cycle Sijhawm:Lub peev xwm thauj khoom, thauj, thiab txoj haujlwm ntawm lub nqaj nrawm nrawm nrawm nrawm rau lub sijhawm ua haujlwm piv rau kev ua haujlwm qeeb, ntau dua - txoj hauv kev hnyav.

Txo ntawm -Site Preparation:Lawv lub siab maneuverability txhais tau tias tsawg dua kev xav tau rau kev nthuav dav ib ntus lossis hloov chaw.

Qhov chaw ncaj qha:Cov neeg thauj khoom feem ntau tuaj yeem tso cov nqaj ncaj qha mus rau nws cov kabmob lossis kev txhawb nqa, txo qis lossis tshem tawm qhov xav tau rau cov khoom siv nqa khoom nruab nrab xws li cov cranes loj hauv txoj haujlwm kawg.

5. Kev tiv thaiv ntawm Precast Beam

Minimized Stress:Cov qauv tsim thiab hydraulic ua kom ntseeg tau tias lub zog muaj zog thaum thauj (xws li pob thiab qhov chaw siab tshaj) raug faib sib npaug. Qhov no tiv thaiv kev tawg lossis lwm yam kev puas tsuaj rau lub siab - tus nqi, ua ntej - kev nyuaj siab ua vaj tse, uas yuav kim heev thiab sij hawm- siv los kho lossis hloov.

Ruaj ntseg Attachment Points:Customized eeb thiab txhawb nqa cradle lub nqaj kom ruaj ntseg, tiv thaiv kev txav los yog hloov pauv uas tuaj yeem ua rau puas tsuaj.

6. Tus nqi -Kev ua tau zoo

Txo Crane Dependency:Thaum lub crane tseem xav tau rau kev nqa lub nqaj mus rau lub thauj khoom, tus thauj khoom nws tus kheej tuaj yeem tuav qhov kawg qhov tseeb qhov chaw. Qhov no tuaj yeem tso cai rau kev siv me me, tsis tshua kim crane lossis txo lub sijhawm qiv rau ib qho loj.

Kev Ua Haujlwm Ua Haujlwm:Ib qho kev thauj khoom tshwj xeeb uas ua los ntawm cov neeg ua haujlwm me tuaj yeem hloov cov txheej txheem nyuaj ntawm jacks, rollers, thiab phau ntawv ua haujlwm.

Kev Tiv Thaiv Tus Nqi Them Nqi:Los ntawm kev ua kom muaj kev nyab xeeb thiab kev thauj mus los zoo, nws tiv thaiv kev sib tsoo thiab kev puas tsuaj rau lub nqaj, uas yog qhov tseem ceeb ntawm kev siv nyiaj ntau dhau thiab qhov project qeeb.

7. Versatility thiab Adaptability

Modular Tsim:Ntau yam hnyav- lub luag haujlwm thauj khoom yog modular. Qhov no txhais tau hais tias ntau chav nyob tuaj yeem ua ke kom nqa hnyav dua lossis ntev dua, xws li segmented choj kab teeb lossis lwm yam khoom siv ua ntej.

Configurable Axles:Tus naj npawb ntawm cov axles thiab lawv cov kev teeb tsa tuaj yeem hloov kho kom tau raws li qhov tshwj xeeb thauj khoom thiab kev cai lij choj.

 

 

 

Cov ntawv thov tseem ceeb thiab hom phiaj xwm

Cov chav kawm ntawm kev thauj mus los no yog qhov tseem ceeb rau nruab nrab mus rau loj - cov phiaj xwm txheej txheem:

Kev tsim kho choj:Daim ntawv thov feem ntau. Kev thauj mus los ua ntej-stressed I-beams, U-beams, box girders, thiab segmented bridge beams.

Viaducts thiab Overpasses:Rau txoj kev loj thiab kev tsheb ciav hlau yuav tsum tau ua ntu ntu.

Industrial Facilities:Tsiv cov khoom loj precast rau cov tsev lag luam hnyav, cov chaw tsim hluav taws xob, lossis chaw nres nkoj.

Kev Ua Haujlwm Tseem Ceeb:Tej yaam num xws li flyovers, interchanges, thiab tunnels uas siv precast qhob ntsiab.

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Cov Cheebtsam tseem ceeb thiab cov yam ntxwv ntawm 180-Ton Transporter

Txhawm rau tswj cov khoom hnyav li no, cov thauj khoom no tau tsim kho nrog cov yam ntxwv tshwj xeeb:

Siab -Chassis muaj peev xwm:Lub zog, ntau- qag steel ncej tsim los faib cov nqaj qhov hnyav sib npaug thiab tiv thaiv kev khoov.

Hydraulic Modular Trailers (SPMTs - Tus Kheej -Propelled Modular Transporters):Cov no yog lub plawv ntawm lub system. Lawv muaj cov modules nrog ntau lub qag thiab lub log, txhua lub computer -synchronized. Rau 180-tuj thauj khoom, kev teeb tsa yuav suav nrog, piv txwv li, 2 x 4-axle kab.

Lub Hwj Chim Pob (PPU):Lub tshuab hluav taws xob lossis hluav taws xob- lub zog siv hluav taws xob uas muab hydraulic siab los tsav lub log thiab ua haujlwm rau lub kauj thiab nqa tshuab.

Khoos phis tawj-Controlled Synchronization:Qhov no yog qhov tseem ceeb. Central console tswj:

Steering:Txhua txoj kab qag tuaj yeem tswj tau ntawm nws tus kheej, tso cai rau kev sib tsoo, kab pheeb ces kaum txav, thiab nruj - vojvoog tig mus rau qhov chaw kaw.

Kev ncua:Hydraulic ncua kev kawm ntawv yuav hloov kho kom lub load theem, txawm nyob rau hauv lub uneven av, kom ruaj khov thiab tiv thaiv kev nyuaj siab ntawm lub precast beam.

Beam Support Cradles (los yog Saddles):Adjustable fixtures mounted rau lub lawj thauj khoom uas ruaj ntseg tuav lub nqaj. Lawv feem ntau muaj roj hmab padding los tiv thaiv kev puas tsuaj rau cov pob zeb.

Chaw taws teeb tswj:Tus neeg teb xov tooj tuaj yeem tswj tus neeg thauj khoom los ntawm qhov chaw nyab xeeb ntawm lub chaw taws teeb wireless, muab kev pom zoo thiab kev nyab xeeb thaum lub sijhawm tseem ceeb.

 

 

Cov txheej txheem tsim khoom rau 180-Tuj Heavy-Duty Precast Beam Transporter

Cov ntaub ntawv ID:PP-HDT-180-01
Version: 1.0
Hnub tim:Lub Kaum Hli 26, 2023

1.0 Lub Hom Phiaj thiab Scope

Cov txheej txheem no txhais cov txheej txheem ntawm kev ua haujlwm rau kev tsim khoom, sib dhos, thiab kev sim ntawm 180-tuj muaj peev xwm hnyav- lub luag haujlwm precast beam transporter (tseem hu ua Scheuerle/Kamag- hom multi- qag kab transporter lossis Tus Kheej -Propelled Modular Transporter). Lub tsheb thauj mus los yog tsim los rau kev nyab xeeb thiab ua haujlwm tau zoo thiab kev thauj mus los ntawm cov kab loj loj, hnyav precast pob zeb rau ntawm qhov chaw tsim kho, precast yards, thiab rau cov phiaj xwm tsim choj.

2.0 Cov ntsiab lus tseem ceeb

Thawj modules ntawm lub transporter yog:

Lub Hwj Chim Pob (PPU):Lub cav diesel los yog hluav taws xob, hydraulic twj, thiab tswj qhov system.

Modular Trailer Chav nyob:Ntau 4-qag lossis 6-qag kab modules.

Hydraulic Suspension System:Tus kheej qag nqa / txo lub tog raj kheej.

Steering System:Electro- hydraulic ywj siab steering rau txhua lub qag.

Tswj System:Centralized tus neeg teb xov tooj lub console (chaw taws teeb tswj los yog cabin).

Tus Qauv Ncej:Siab -lub zog steel lub ntsiab nqaj thiab cov tswv cuab hla.

Dolly / Turntable:Rau kev sib txuas thiab txhawb nqa cov nqaj precast.

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3.0 Cov txheej txheem ntau lawm

Theem 1: Engineering thiab Tsim

Conceptual Design & Client Requirements:

Qhov kawg specifications: tag nrho cov peev xwm (180t), tus naj npawb ntawm cov modules, qag load, tag nrho qhov ntev, lub kaum sab xis yuav tsum tau (xws li, ± 90 degree, 360℃nruam), yam tsawg kawg nkaus tig vojvoog, thiab gradeability.

Txhais hom tswj (piv txwv li, wired tej thaj chaw deb, wireless tej thaj chaw deb, cabin).

Paub meej Engineering:

Structural Analysis (FEA):Ua Finite Element Analysis ntawm lub ntsiab thav duab thiab axles kom ntseeg tau cov qauv kev ncaj ncees nyob rau hauv tag nrho cov load thiab dynamic tej yam kev mob.

Hydraulic System Design:Tsim lub voj voog rau kev nqa, kev taw qhia, thiab kev txhawb nqa, xaiv cov twj tsim nyog, li qub, lub cev muaj zog, thiab lub tog raj kheej.

Hluav taws xob System Design:Tsim cov kev tswj thaiv, kev sib koom ua ke ntawm sensor (siab, lub kaum ntse ntse, thauj khoom), thiab tus neeg teb xov tooj interface.

Creation ntawm Manufacturing Drawings:Tsim cov duab kos kom ntxaws, kos duab sib dhos, thiab Daim Ntawv Sau Npe (BOM).

Theem 2: Kev Muag Khoom thiab Kev Tshawb Fawb

Raw Khoom:

Tau siab - tensile steel daim hlau (piv txwv li, Q690D, Hardox) rau cov khoom siv tseem ceeb.

Tau txais ntawv pov thawj axles, hub txo lub zog, lub log, thiab cov log tsheb ntsuas rau qhov xav tau.

Order tag nrho cov khoom siv hydraulic (twj, lub cev muaj zog, lub tog raj kheej, hoses, fittings) thiab cov khoom siv hluav taws xob (tswj, sensors, chaw taws teeb tswj) los ntawm cov neeg muag khoom pom zoo.

Incoming Quality Control (IQC):

Txheeb xyuas cov ntaub ntawv pov thawj (piv txwv li, Daim Ntawv Pov Thawj Zeb rau hlau).

Tshawb xyuas qhov ntev thiab qhov zoo ntawm cov khoom tseem ceeb.

Ua tsis yog -kev kuaj kev puas tsuaj (NDT) zoo li Ultrasonic Testing (UT) lossis Magnetic Particle Inspection (MPI) ntawm cov hlau tseem ceeb yog tias xav tau.

Theem 3: Fabrication ntawm Cov Khoom Tseem Ceeb

Frame Fabrication:

Txiav:Siv CNC plasma lossis laser txiav tshuab txiav steel phaj kom meej qhov ntev.

Ua ntej-forming:Khoov thiab nias qhov tseem ceeb raws li cov duab kos.

Sub-Assembly Weldment:Weld cross cov tswv cuab, cov phaj txhawb zog, thiab cov ntsiab lus axles.

Main Beam Weldment:Weld lub longitudinal main beams. Qhov no yog txheej txheem tseem ceeb uas yuav tsum muaj kev tswj hwm nruj ntawm ua ntej- cua sov, vuam tsis, thiab inter- kis kub.

Stress Relieving:Ua kev tshaj tawm -weld heat treatment (PWHT) ntawm lub ntsiab ncej kom txo tau cov kev ntxhov siab sab hauv.

Machining:Tshuab qhov chaw tseem ceeb (xws li, turntable mounting nto) kom ntseeg tau tias flatness thiab parallelism.

Axle Assembly:

Sib sau cov planetary hub txo qis axles rau ntawm caj npab ncua kev kawm.

Mount brake calipers thiab pneumatic / hydraulic nres kab.

Txhim kho lub log thiab log tsheb, torquing bolts rau specification.

Theem 4: Sub-Kev sib dhos

Suspension System Assembly:Mount lub hydraulic lifting thooj voos kheej kheej rau lub thav duab thiab txuas lawv mus rau lub tog sib dhos.

Steering System Assembly:Nruab cov hydraulic steering cylinders thiab txuas rods ntawm txhua lub qag.

Power Pack Unit (PPU) Assembly:Mount lub cav diesel (los yog lub tshuab hluav taws xob), hydraulic twj tso kua mis, reservoir, thiab cua txias rau ntawm ib qho kev sib tw. Txuas tag nrho cov kab hydraulic.

Dolly / Turntable Assembly:Fabricate thiab sib sau ua ke lub turntable uas yuav cuam tshuam ncaj qha nrog cov nqaj precast, kom ntseeg tau tias muaj peev xwm sib hloov.

Theem 5: Lub Rooj Sib Tham Loj thiab Kev Sib Koom Tes

Module Integration:

Muab cov ntaub ntawv tseem ceeb rau ntawm lub rooj sib txoos.

Nruab qhov sib dhos qag / ncua kev kawm rau ntawm tus ncej.

Txuas cov hydraulic hoses los ntawm lub tog raj kheej ncua mus rau lub ntsiab hydraulic manifold.

Txuas lub kauj txuas txuas thiab hydraulic hoses rau lub kauj.

System Integration:

Mount lub PPU rau ntawm lub module lossis ntawm ib qho tshwj xeeb module.

Txoj kev thiab txuas txhua qhov siab -siab hydraulic kab nruab nrab ntawm PPU thiab ntau yam haujlwm (tsav, tsav, nqa).

Nruab lub tshuab hluav taws xob tswj hluav taws xob (ECU), sensors, thiab cov hlua hluav taws xob. Txuas lub chaw taws teeb tswj receiver.

Ua ib qho kev kuaj ua ntej ntawm txhua qhov kev sib txuas hluav taws xob.

Theem 6: Kev Xeem thiab Kev Ua Haujlwm

Qhov no yog theem tseem ceeb tshaj plaws los xyuas kom muaj kev nyab xeeb thiab ua haujlwm.

Hydraulic System Commissioning:

Sau cov hydraulic system nrog cov roj qib kom raug.

Bleed lub kaw lus kom tshem tawm cua.

Ua ib qho kev ntsuas siab mus rau 1.5 npaug ntawm qhov siab tshaj plaws ua haujlwm los kuaj xyuas qhov xau.

Kev Ntsuas Kev Ua Haujlwm (Tsis muaj Load):

Lifting / Lowering:Kuaj qhov synchronized nqa thiab txo qis ntawm txhua lub qag. Tshawb xyuas kev ua haujlwm du thiab sib npaug sib npaug.

Steering Test:Ua haujlwm lub kauj tsheb los ntawm txhua hom (longitudinal, lateral, crab, ncig). Xyuas kom tseeb tias txhua lub qag ua raws txoj hauv kev uas yog siv cov kev tswj xyuas qhov kev kuaj mob.

Propulsion Test:Kuaj rau pem hauv ntej thiab thim rov qab txav ntawm ntau yam ceev. Tshawb xyuas kev ua haujlwm nres.

Load Testing (Tib kauj ruam tseem ceeb):

Static Load Test:Thauj lub tsheb thauj khoom nrog ntsuas qhov hnyav (siv cov ntsuas qhov hnyav lossis lub hnab ntim dej) sib npaug li 125% ntawm qhov ntsuas qhov peev xwm (225 tons). Tuav lub load rau lub sijhawm teev thiab tshuaj xyuas cov qauv rau txhua qhov deformation. Ntsuas deflection.

Dynamic Load Test:Maj mam txav lub thauj khoom thauj, kuaj lub kauj, nres, thiab propulsion nyob rau hauv tag nrho cov load.

Tswj System Calibration:

Calibrate load sensors ntawm txhua lub qag rau kev nyeem ntawv qhov hnyav.

Calibrate lub kauj lub kaum ntse ntse sensors.

Kuaj tag nrho cov haujlwm kev nyab xeeb: nres thaum muaj xwm txheej ceev, lub tswb nrov dhau, kev kuaj xyuas qhov yuam kev, thiab - cov lus ceeb toom siab.

Theem 7: Painting thiab Finishing

Kev npaj nto:Blast tag nrho cov qauv rau SA 2.5 tus qauv kom tshem tawm xeb thiab zeb nplai.

Priming:Siv lub siab -zoo epoxy zinc- nplua nuj primer.

Sab saum toj txheej:Siv polyurethane topcoat nyob rau hauv cov xim teev. Siv cov kab txaij phom sij thiab cov ntawv ceeb toom raws li cov qauv kev nyab xeeb.

Theem 8: Kev soj ntsuam zaum kawg thiab xa khoom

Kev Xeem Kawg:Ua qhov kev soj ntsuam zaum kawg tawm tsam daim ntawv txheeb xyuas, txheeb xyuas tag nrho cov haujlwm, cov yam ntxwv kev nyab xeeb, thiab cov tsos zoo nkauj.

Cov ntaub ntawv Packing:Npaj thiab suav nrog Tus Neeg Ua Haujlwm Phau Ntawv Qhia, Phau Ntawv Qhia Txog Kev Kho Mob, Hydraulic & Hluav Taws Xob Daim Duab, Daim Ntawv Pov Thawj Ua Haujlwm, thiab Daim Ntawv Qhia Kev Xeem.

Ntim & Xa khoom:Ntim cov khoom thauj kom zoo rau kev thauj mus los lossis hiav txwv kom tsis txhob muaj kev puas tsuaj.

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4.0 Kev Ua Tau Zoo thiab Kev Nyab Xeeb Kev Nyab Xeeb

Kev tsim khoom yuav tsum ua raws li cov qauv thoob ntiaj teb thiab hauv zos, uas yuav suav nrog:

Tus Qauv Tsim:FEM 1.001, DIN 15018, lossis sib npaug.

Vuam Standards:EN 1090, AWS D1.1, ISO 3834.

Kev nyab xeeb:ISO 13849 (Kev nyab xeeb ntawm Machinery), CE Marking cov lus qhia (qhov tsim nyog).

Cov txheej txheem no ua kom cov khoom tsim muaj zog, txhim khu kev qha, thiab muaj kev nyab xeeb 180-tuj precast beam transporter muaj peev xwm ua tau raws li qhov xav tau ntawm cov phiaj xwm kev tsim kho hnyav.

 

 

 

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.

 

Cim npe nrov: 180 tuj hnyav-lub luag haujlwm precast beam transporter, Tuam Tshoj 180 tuj hnyav-duty precast beam transporter manufacturers, lwm tus neeg, Hoobkas