Motorized Gantry Crane

Motorized Gantry Crane yog dab tsi?

A Motorized Gantry Craneyog lub gantry crane qhov twg tag nrho lossis feem ntau ntawm nws cov kev txav mus los -hoisting, trolley travel, thiab gantry long travel-yog powered by electric motors. Qhov no distinguishes nws los ntawm manually ua gantry cranes, qhov twg lub hoist tej zaum yuav hluav taws xob tab sis lub crane raug thawb raws av los ntawm tib neeg lub zog.

Xav tias nws yog tus kheej - tus choj uas muaj kev ywj pheej, uas tuaj yeem nqa thiab txav cov khoom hnyav raws li qhov tseeb thiab ua tau zoo tshaj qhov chaw uas tau hais tseg, nrog rau tus neeg teb xov tooj siv zog tsawg.

 

Qhov zoo

Txo kev ua hauj lwm & nce kev ua tau zoo:Tshem tawm qhov xav tau ntawm phau ntawv thawb, tso cai rau ib tus neeg teb xov tooj kom txav cov khoom hnyav sai sai thiab siv lub cev tsawg.

Precision Control:Powered drives, tshwj xeeb tshaj yog nrog Variable Frequency Drives (VFDs), tso cai rau du, qeeb, thiab meej qhov chaw ntawm loads.

Txhim kho kev nyab xeeb:Cov neeg ua haujlwm tuaj yeem tswj xyuas lub crane los ntawm qhov chaw nyab xeeb, deb ntawm txoj kev thauj khoom thiab cov ntsiab lus pinch.

Hnyav Loads:Tsav tsheb mus ncig ua rau nws muaj peev xwm txav tau cov cranes uas muaj peev xwm ntau dua li qhov uas tuaj yeem raug thawb manually.

Versatility:Haum rau ntau yam kev siv, los ntawm ib lub rhiav me me mus rau qhov chaw cia khoom loj sab nraum zoov.

 

Cov Configurations

Tag nrho Gantry Crane:Ob txhais ceg khiav hauv av- theem rails lossis lub log. Muab qhov ruaj khov tshaj plaws rau cov khoom hnyav.

Semi Gantry Crane:Ib txhais ceg khiav ntawm ib txoj kev tsheb ciav hlau hauv av, thiab lwm qhov kawg khiav ntawm txoj kev nce siab uas txuas rau lub tsev kem. Txuag qhov chaw thiab nqi.

Portable Gantry Crane:Ib qho me me, feem ntau yog roj hmab- nkees version uas tuaj yeem tsav los ntawm ib qho chaw mus rau lwm qhov hauv nws lub zog.

 

Qhov chaw ntawm Keeb Kwm: Henan, Suav

Warranty: 2 xyoos

Qhov hnyav (KG): 60000 kg

Video tawm -kev tshuaj xyuas: Muab

Machinery Test Report: Muab

Daim ntawv thov: warehouses, Hoobkas thiab lwm qhov chaw

Crane hom: thawv hom gantry crane

Kev khiav ceev: 20m / min

Lifting mechanism: Hluav taws xob Hoist

Tswj txoj kev: Hauv av Control + Chaw taws teeb tswj (kev cai)

Lub luag haujlwm ua haujlwm: A5

Ua haujlwm kub: -20 ~ +40 degree

Muaj voltage: 380V50HZ3Phase los yog lwm yam

Xim: Customized

Customization: Txais

 

Ntawm no yog cov ncauj lus kom ntxaws txog cov khoom ntawm aMotorized Gantry Crane.

1. Cov Txheej Txheem Tseem Ceeb (Lub Ntsiab Cai)

Main Girder (s):Thawj kab kab rov tav kab uas hla thaj chaw ua haujlwm.

Tib Girder:Ib kab (Kuv-beam lossis lub thawv girder) qhov twg lub hoist trolley khiav ntawm lub flange hauv qab. Kev lag luam ntau dua rau kev sib tw.

Ob chav Girder:Ob qho tib si girders uas lub trolley khiav saum cov girders. Muab lub peev xwm ntau dua, zoo dua nuv qhov siab, thiab ntau dua rigidity.

Ob txhais ceg (End Trucks):Qhov ntsug txhawb nqa ntawm txhua qhov kawg ntawm lub girder.

Lub tsev lub log, qag, thiab cov tsav tsheb mus ntev.

Yuav kho qhov siab los yog adjustable.

Runway System:Txoj kev uas crane ua raws.

Rau Rail -Mounted Cranes:Steel rails mounted ntawm lub hauv paus ruaj.

Rau Roj Hmab-Tired Crane:Ib tug du, tawv nto yog txaus.

Bracing:Diagonal steel cov tswv cuab ntawm ob txhais ceg thiab qee zaum raws lub girder. Qhov tseem ceeb rau muab kev ruaj ntseg rau sab nraud thiab tiv thaiv sway.

2. Motorized Drive Systems (Cov leeg)

Ntev mus txawv tebchaws:Qhov system uas txav tag nrho cov crane.

Tsav Tsav Tsheb:Hluav taws xob motors mounted ntawm lub tsheb kawg. Feem ntau ib lub cev muaj zog ib ceg, synchronized txav mus ua ke.

Gearboxes:Txo lub cev muaj zog kom nce torque rau txav lub crane qhov hnyav.

Log:Yuav ua tau flanged rau rails lossis khoom roj hmab / polyurethane rau hauv pem teb siv.

Trolley Tsav Tsheb:Qhov system uas txav lub hoist raws lub girder.

Trolley Ncej:Txhawb nqa lub hoist.

Trolley Tsav Tsav:Lub tshuab hluav taws xob me me uas ua rau lub log tsheb trolley.

Trolley Log:Khiav raws lub girder flange (s).

Hluav taws xob Hoist Unit:Lub zog mechanism uas nqa lub load.

Hoist Tsav:Muab lub zog nqa.

Gearbox:Txo lub cev muaj zog ceev kom tsim tau lub siab nqa torque.

Nruas los yog Sprocket:Spools cov hlua hlau los yog saw.

Nres:Tsis siv neeg koom los tuav lub load thaum lub cev muaj zog tawm.

3. Fais fab & Tswj System (Nerves)

Fais fab mov:

Cable Reel:Lub cev muaj zog lossis lub caij nplooj ntoos hlav-tsav reel uas them tawm thiab thim rov qab lub zog tseem ceeb cable thaum lub crane txav.

Festoon System:Ib lub trolley uas khiav ntawm txoj kev, nqa thiab tswj lub hwj chim cable.

Conductor Bars:Rigid, kaw lub zog tuav uas khiav mus rau qhov sib npaug ntawm cov cranes. Siv rau siab-lub luag haujlwm, tsheb ciav hlau- cranes.

Roj teeb pob:Muab cordless kev khiav hauj lwm rau tag nrho kev mus los, feem ntau nyob rau hauv me me portable gantries.

Tswj Interface:

Chaw nres tsheb Pendant:Lub laub khawm - khawm tswj lub thawv txuas nrog lub crane los ntawm ib qho yooj yim cable. Tus neeg teb xov tooj taug kev nrog lub crane tswj nws.

Xov tooj cua tswj chaw taws teeb:Lub wireless transmitter uas tso cai rau tus neeg teb xov tooj tswj lub crane los ntawm qhov deb, muab qhov pom kev zoo tshaj plaws thiab kev nyab xeeb.

Tswj Vaj Huam Sib Luag:Cov khoom siv hluav taws xob hauv tsev xws li contactors, overload relays, thiab feem ntauVariable Frequency Drives (VFDs)rau smooth ceev tswj cov motors.

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4. Kev Nyab Xeeb Kev Nyab Xeeb (Lub Neej)

Limit Switches:

Hoist Upper/Lower Limit Switches:Tsis siv neeg txiav fais fab rau lub hoist lub cev muaj zog ntawm qhov kawg ntawm kev sib tw nuv ntses.

Mus ncig teb chaws Limit Switches:Nres lub crane lossis trolley ntawm qhov kawg ntawm txoj kev khiav los yog girder.

Braking Systems:

Hoist Nres:Tsis siv neeg koom los tuav lub load.

Travel Brakes:Nyob rau tsav motors kom tswj tau nres.

Kev tiv thaiv overload:Ib qho khoom siv uas tiv thaiv lub hoist los ntawm kev nqa lub nra tshaj nws qhov peev xwm ntsuas.

Bumpers & End Nres:Lub cev buffers (rubber lossis polymer) thaum kawg ntawm lub crane thiab trolley taug kev los nqus lub zog.

Ceeb toom Device:Lub horn lossis buzzer ceeb toom cov neeg ua haujlwm thaum lub crane nyob hauv kev txav.

Sketch

Main technical

 

Qhov zoo ntawm Motorized Gantry Crane

Motorized gantry cranes muaj kev sib xyaw ua ke ntawm kev ua tau zoo, kev nyab xeeb, thiab ntau yam uas phau ntawv cranes tsis tuaj yeem phim.

 

1. Txhim kho Efficiency thiab Productivity

Txo kev ua haujlwm:Tshem tawm qhov xav tau ntawm phau ntawv thawb lossis rub ntawm cov khoom hnyav thiab lub crane nws tus kheej. Ib tus neeg ua haujlwm tuaj yeem ua cov haujlwm uas yuav xav tau ntau tus neeg ua haujlwm.

Kev ua haujlwm nrawm dua:Motorized mus ncig ua si tso cai rau kev thauj khoom nrawm dua piv rau phau ntawv cranes, txav cov ntaub ntawv los ntawm qhov chaw nrawm dua.

Tsawg tus neeg ua haujlwm Fatigue:Cov neeg ua haujlwm tuaj yeem tsom mus rau kev tswj xyuas meej es tsis siv lub zog rau lub cev, tswj kom muaj txiaj ntsig zoo thoob plaws hauv kev ua haujlwm.

2. Txhim kho kev nyab xeeb

Tus neeg ua haujlwm Positioning:Nrog lub xov tooj cua tswj chaw taws teeb, tus neeg teb xov tooj tuaj yeem tso lawv tus kheej nyob rau hauv qhov chaw nyab xeeb thiab zoo tshaj plaws, nyob deb ntawm txoj kev thauj khoom, pinch cov ntsiab lus, thiab muaj peev xwm poob.

Txo lub cev hnyav:Txo qhov kev pheej hmoo ntawm kev raug mob musculoskeletal los ntawm kev thawb, rub, lossis phau ntawv rigging.

Tswj Movement:Fais fab tsav nrog brakes xyuas kom lub crane pib, txav, thiab nres nyob rau hauv ib txoj kev tswj, tiv thaiv runaway loads los yog crane txav.

3. Superior Precision thiab Tswj

Fine Positioning:Nruab nrogVariable Frequency Drives (VFDs), cov cranes tuaj yeem ua tau qeeb, meej txav ("inching" lossis "creep" speeds) rau qhov tseeb load spotting thiab sib dhos ua haujlwm.

Kev ua haujlwm du:Motorized controls muab du acceleration thiab deceleration, txo load viav vias thiab txhim kho kev tswj, tshwj xeeb tshaj yog rau cov khoom muag muag lossis kim.

4. Exceptional Versatility thiab Adaptability

Ntau Configurations:Muaj nyob rau hauv ib los yog ob lub girder, tag nrho los yog semi-gantry, thiab rail-mounted lossis roj hmab- nkees kom haum rau txhua qhov chaw lossis daim ntawv thov.

Ntau yam kev xaiv fais fab:Yuav siv tau los ntawm cable reel, festoon system, tus neeg xyuas pib tuav, lossis txawm tias roj teeb rau kev ua tiav cordless txav.

Lub peev xwm dav dav:Haum rau kev nqa nqa los ntawm ob peb puas kilograms mus rau ntau pua tons.

5. Tus nqi -Kev ua tau zoo thiab muaj zog ROI

Kev txuag nyiaj ua haujlwm:Qhov txo qis hauv kev ua haujlwm ntawm tes thiab nce hauv kev nkag mus sai sai ua pov thawj qhov kev nqis peev thawj zaug.

Txo cov khoom puas tsuaj:Precision tswj txo qhov kev pheej hmoo ntawm kev puas tsuaj rau cov khoom, khoom siv, lossis cov chaw thaum tuav.

Versatility raws li Tus Nqi -Saver:Ib lub tshuab hluav taws xob muaj peev xwm feem ntau tuaj yeem hloov ntau yam khoom siv ruaj khov lossis kev xauj khoom ntawm mobile cranes.

 

Daim ntawv thov ntawm Motorized Gantry Crane

Lub versatility ntawm motorized gantry cranes ua rau lawv siv tau nyob rau hauv ib tug loj array ntawm industries.

 

1. Manufacturing thiab Assembly Plants

Tsiv Raw Materials:Thauj hlau, txhuas, thiab lwm yam khoom siv rau cov kab ntau lawm.

Cov khoom siv tuav:Lifting tshuab qhov chaw, weldments, thiab sub- sib dhos ntawm cov chaw ua haujlwm.

Loading cov khoom tiav:Muab cov khoom tiav xws li tshuab lossis khoom siv rau hauv cov tsheb thauj khoom rau kev xa khoom.

2. Warehousing thiab Logistics Centers

Chaw thau khoom / Unloading Truck:Ua haujlwm zoo txav cov khoom hnyav palletized uas tshaj qhov muaj peev xwm forklift.

Stacking thiab Cia:Rearranging cov khoom hnyav hauv ib lub tsev rau khoom lossis chaw cia khoom.

3. Cov chaw tsim kho thiab sab nraum zoov yards

Cov khoom siv hauv tsev:Lifting steel rebar, kav dej, pob zeb ua, thiab scaffolding.

Yard Management:Tsiv thiab teeb tsa cov khoom xws li ntoo, steel profiles, thiab cov tshuab hauv qhov chaw cia sab nraum zoov.

4. Shipping Docks, Ports, thiab Intermodal Yards

General Cargo Handling:Kev thauj khoom thiab kev thauj khoom tsis yog- cov khoom thauj khoom thauj los ntawm nkoj, tsheb thauj khoom, thiab tsheb ciav hlau.

Thawv Thawv:Cov roj hmab loj dua -Tyred gantry (RTG) thiab tsheb ciav hlau -mounted gantry (RMG) cranes yog tshwj xeeb motorized gantry rau txav cov thawv thauj khoom.

5. Txhim kho, kho, thiab kev cob qhia

Khoom siv:Lifting cav, kis tau tus mob, thiab cov khoom hnyav tawm ntawm lub tsheb thiab tshuab rau overhaul.

Factory Maintenance:Hloov cov cuab yeej siv tshuab hnyav, pwm, thiab cov cuab yeej xovxwm.

 

Cov txheej txheem tsim khoom rau aMotorized Gantry Craneyog txheej txheem txheej txheem uas sib txuas cov qauv tsim, kev sib dhos tshuab, thiab kev sib txuas hluav taws xob. Ntawm no yog cov ncauj lus kom ntxaws.

 

Theem 1: Tsim & Engineering

Cov theem no txhais cov crane specifications thiab tsim cov qauv rau kev tsim khoom.

Client Requirements Analysis:Kev tshuaj xyuas qhov tseem ceeb: muaj peev xwm, ncua sij hawm, nqa qhov siab, lub zog siv hluav taws xob, txoj kev tswj hwm, thiab hom kev tsheb ciav hlau mus los -mounted lossis roj hmab- nkees.

Structure & Mechanical Design:

Structural Analysis:Kev suav cov loads thiab kev ntxhov siab los txiav txim siab qhov tsim nyog girder loj I-beam lossis lub thawv girder thiab ceg tsim.

Kev xaiv cov khoom siv:Qhia txog lub hoist, trolley, tsav motors, log, thiab gearboxes los ntawm cov neeg muag khoom ntseeg siab.

Hluav taws xob tsim:Tsim schematics rau fais fab mov, tswj lub cev muaj zog, thiab kev ruaj ntseg circuits.

Bill of Materials BOM Tsim:Sau tag nrho cov khoom siv raw thiab cov khoom yuav khoom.

 

Theem 2: Cov Khoom Muag Khoom & Kev Npaj

Kev yuav khoom:Sourcing steel beams, daim hlau, thiab yuav khoom hoists, motors, hluav taws xob iav.

Kev npaj khoom siv:Cov khoom siv hlau raug txiav kom ntev siv cov saws lossis CNC plasma cutters. Lub qhov yog drilled los yog xuas nrig ntaus rau bolts thiab kev sib txuas.

 

Kauj Ruam 3: Cov Qauv Fabrication & Sib dhos

Qhov no yog qhov uas lub crane tus ncej tsim.

Girder Fabrication:

Rau lub thawv girders: Txiav lub vev xaib thiab flange daim hlau, vuam lawv ua ke nrog cov stiffeners sab hauv.

Rau kuv -beam girders: Npaj thiab txhawb tus qauv I-beams yog tias tsim nyog.

Leg & End Truck Fabrication:Tsim cov kev txhawb nqa ntsug thiab cov tsheb thauj khoom kawg uas lub tsev lub log thiab tsav tsheb.

Vuam:Tag nrho cov txheej txheem kev sib txuas yog welded los ntawm cov kws muaj ntawv pov thawj. Cov welds tseem ceeb tuaj yeem raug tshuaj xyuas los ntawm ultrasound.

Machining:Machining mounting nto rau cov ntsia hlau thiab cov tsav tsheb kom ntseeg tau tias kev sib raug zoo.

 

Theem 4: Mechanical Assembly

Cov txheej txheem thav duab yog ua ke nrog cov tshuab tshuab.

Frame Assembly:Lub ntsiab girder txuas nrog ob txhais ceg, tsim cov qauv gantry yooj yim. Bracing yog ntsia rau stability.

Log & qag Installation:Cov log yog mounted rau cov tsheb thauj khoom kawg. Axles thiab tsav Cheebtsam yog ntsia rau powered mus txawv tebchaws.

Trolley Assembly:Lub trolley ncej yog tsim, thiab cov log yog txuas nrog. Tom qab ntawd lub hoist unit yog mounted rau ntawm lub trolley ncej.

Hook Attachment:Tus nuv thaiv yog txuas nrog lub hoist txoj hlua hlau los yog saw.

 

Kauj Ruam 5: Hluav Taws Xob & Tswj Kev Txhim Kho

Kev xaim:Cov kab hluav taws xob tau khiav raws tus qauv crane mus rau lub cev muaj zog, hoist lub cev muaj zog, thiab cov ntsiab lus tswj.

Control System Installation:Lub pendant tswj chaw nres tsheb los yog xov tooj cua receiver yog ntsia thiab wired. Control panels nrog contactors thiab overload tiv thaiv yog mounted.

Power Supply Setup:Kev teeb tsa ntawm lub cable reel, festoon system, lossis tus neeg xyuas pib tuav rau lub zog xa khoom.

Cov cuab yeej kev nyab xeeb:Txhim kho thiab xaim txwv cov keyboards, nres thaum muaj xwm ceev, thiab cov khoom siv tiv thaiv overload.

 

Theem 6: Kev Xeem Ua Haujlwm & Kev Tshuaj Xyuas FAT - Hoobkas Txais Kev Xeem

Lub crane tag nrho tau raug kuaj xyuas kom nws ua tau raws li txhua qhov kev qhia tshwj xeeb thiab cov qauv kev nyab xeeb.

Kev tshuaj xyuas qhov muag:Tshawb xyuas kev ua haujlwm, kev sib dhos kom raug, thiab kev sib dhos kom raug.

Tsis muaj-Load Test:Kev khiav hauj lwm tag nrho cov lus tsa suab hoisting, trolley mus ncig teb chaws, gantry mus ncig teb chaws yam tsis muaj load los xyuas kom meej kev khiav hauj lwm du thiab txawv txav suab nrov.

Load Test:

Static Load Test:Lifting ib qho kev xeem load125% ntawm qhov ntsuas muaj peev xwmthiab tuav nws los txheeb xyuas cov qauv kev ncaj ncees thiab nres tuav lub peev xwm.

Dynamic Load Test:Kev nqa110% ntawm qhov ntsuas muaj peev xwmthiab khiav nws los ntawm txhua qhov kev taw qhia kom ntseeg tau tias kev ua haujlwm tau zoo hauv kev ua haujlwm.

Safety Function Test:Txheeb xyuas qhov kev ua haujlwm ntawm txhua qhov txwv hloov pauv, nres, E- nres, thiab cov khoom tiv thaiv overload.

 

Theem 7: Dismantling, Painting & Ntim

Dismantling:Lub crane yog ib feem disassembled rau hauv cov lus qhia seem girder, ob txhais ceg, trolley rau shipping.

Kev kos duab:Tag nrho cov khoom yog pleev xim rau nrog primer thiab topcoat rau kev tiv thaiv corrosion.

Ntim:Cov khoom siv tau ntim khoom ruaj ntseg, nrog rau kev saib xyuas tshwj xeeb rau kev tiv thaiv machined nto, xov, thiab cov khoom siv hluav taws xob.

 

Kauj Ruam 8: Kev Txhim Kho Qhov Chaw & Kev Ua Haujlwm SAT - Qhov Chaw Txais Kev Xeem

Site Erection:Lub crane yog reassembled ntawm tus neeg siv khoom qhov chaw.

Kev sib txuas zaum kawg:Cov hluav taws xob hluav taws xob txuas nrog, thiab kev kuaj xyuas zaum kawg.

Site Commissioning & SAT:Lub crane tau dhau qhov kev sim ua haujlwm kawg hauv nws qhov chaw ua haujlwm tiag tiag.

Kev cob qhia neeg ua haujlwm:Cov neeg siv khoom lag luam raug cob qhia txog kev nyab xeeb thiab siv tau zoo.

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.