Automated Ib Girder Nyiaj Siv Ua Haujlwm Crane

Cov ntsiab lus tseem ceeb: Gearbox, Tsav, Iav

Qhov chaw ntawm Keeb Kwm: Henan, Suav

Warranty: 1 Xyoo

Qhov hnyav (KG): 10000 kg

Video tawm - tshuaj xyuas: Muab

Machinery Test Report: Muab

Kev Muag Khoom: Ib yam khoom

Ib pob loj: 600X300X300 cm

Ib qho hnyav tag nrho: 200,000 kg

 

 

 

1.Main beam

Muaj nuj nqi ntawm Main Beam
Lub nqaj tseem ceeb yog thawj qhov kev thauj khoom- nqa cov khoom hla hla txoj kev crane.

Txhawb nqa lub trolley thiab hoist, ua kom txoj kab rov tav txav ntawm lub load.

Hloov tag nrho cov load (hoist + lifted load) mus rau lub tsheb kawg (kawg carriages).

Yuav tsum muaj lub zog txaus, nruj, thiab ruaj khov rau kev ua haujlwm tsis siv neeg.

 

2. Lifting System

Automation nta
Variable Frequency Drive (VFD): Ua kom tsis muaj zog tswj kev nrawm rau kev pib, nres, thiab chaw thau khoom.

Load Sensors: Saib xyuas qhov hnyav kom tsis txhob muaj ntau dhau; integrated nrog tswj system rau kev nyab xeeb.

Cov lus teb rau txoj hauj lwm: Encoders los yog cov sensors sib thooj muab cov ntaub ntawv tiag tiag - lub sij hawm hoist txoj hauj lwm cov ntaub ntawv rau qhov tseeb automation.

Tsis Siv Neeg Load Holding: Electromagnetic brakes thiab tswj logic kom ntseeg tau tias cov khoom nyob twj ywm tsis muaj zog.

Anti-Sway Control: Kev tswj hwm qib siab txo qis lub viav vias thaum nqa / txo qis.

Programmable Operation: Lifting sequences can be pre-set and executed auto.

3.Endlub tsheb

Kev txiav txim siab tsim
Load Capacity: Tsim raws li crane tag nrho qhov hnyav ntxiv rau cov khoom hnyav los ntawm acceleration / deceleration.

Rigidity: Yuav tsum tiv thaiv dabtsi yog khoov thiab twisting nyob rau hauv load kom ruaj khov mus txawv tebchaws.

Wheelbase thiab Log Number: Feem ntau 4 lub log rau ib lub tsheb thauj neeg kawg, npaj kom sib npaug sib npaug.

Khoom siv: High-lub zog steel qauv nrog hnav- cov ntaub ntawv log resistant.

Precision Manufacturing: Tight machining tolerances rau log profiles thiab qag rooj zaum kom du, ruaj khov mus.

 

4.Crane mus ncig teb chaws mechanism

Lub hom phiaj
Ua kom tag nrho cov crane txav horizontally raws txoj kab khiav.

Txhawb nqa thiab coj tus crane smoothly thiab precisely thaum mus ncig.

Ib qho tseem ceeb rau positioning lub hoist tshaj qhov xav tau load qhov chaw.

5.Trolley mus ncig teb chaws mechanism

Trolley Ncej: Rigid steel qauv uas nyob hauv lub hoist, lub log, thiab tsav tsheb; caij raws lub girder.
Cov log tsheb: Cov log tawv tawv, feem ntau dual -flanged, dov rau hauv qab flange lossis sab saum toj ntawm lub girder (nyob ntawm hom hoist).
Tsav Tsav: Hluav taws xob lub cev muaj zog (feem ntau nrog VFD) uas muaj zog trolley txav.
Gearbox / Reducer: Txo lub cev muaj zog ceev thiab muab lub zog rau kev sib tw trolley.
Brake System: Electromagnetic nres tuav lub trolley nyob rau hauv qhov chaw thaum tsis txav.
Sensors: Encoders lossis txwv cov keyboards rau kev tshawb nrhiav qhov chaw thiab txwv kev mus ncig.
Cable Management: Lub zog saw lossis festoon system nqa lub zog thiab teeb liab cables tsis muaj tangling.

6.Crane log

Cov log ua kom yooj yim mus ncig ntawm lub crane hla txoj kev khiav. Nyob rau hauv ib tug automated system, lawv ua lub luag hauj lwm tseem ceeb nyob rau hauv kom ntseeg tau meej qhov chaw, tsawg heev vibration, thiab txhim khu kev qha suab nyob rau hauv ntau yam speeds thiab loads.

7.Crane Hook

Muaj nuj nqi
Tus nuv yog qhov tseem ceeb thauj khoom- nqa thiab tuav, txuas lub load rau lub hoist ntawm txoj hlua hlau los yog saw.
Nyob rau hauv ib qho automated crane, tus nuv yuav tsum txhawb qhov tseeb, rov ua dua, thiab kev nyab xeeb thauj khoom yam tsis muaj kev cuam tshuam ncaj qha.

8. Tsav

Muaj nuj nqi ntawm lub cev muaj zog
Cov motors yog tus tsav tsheb tom qab tag nrho cov crane txav:

Lifting (hoisting): nce thiab txo cov load.

Trolley mus txawv tebchaws: Tsiv lub hoist raws lub girder.

Crane mus txawv tebchaws: Tsiv tag nrho cov crane raws txoj kev khiav.

Nyob rau hauv ib qho automated system, motors yuav tsum meej, teb, thiab sib xws nrog automation tswj xws li PLCs thiab VFDs.

.

9.Sound thiab lub teeb tswb system & txwv hloov

1) Suab thiab teeb tswb System
Lub hom phiaj:
Ceeb toom cov neeg ua haujlwm ntawm crane txav, pib ua haujlwm, lossis muaj kev phom sij.
Muab cov ntawv ceeb toom pom thiab hnov ​​​​hauv automated thiab manual modes.
2) Limit Switches
Lub hom phiaj:
Tiv thaiv lub crane, trolley, los yog hoist los ntawm tshaj - mus dhau qhov kev txwv tsis pub dhau.
Tig lub tswb, lub cev muaj zog txiav -tawm, lossis nres cov lus txib rau lub kaw lus tswj.

10. Cov khoom siv ruaj ntseg

1) Overload Limiter (Load Limiting Device)
Kev Ua Haujlwm: Tiv thaiv kom tsis txhob nqa cov khoom dhau ntawm crane lub peev xwm ntsuas.
Hom: Load cell sensor lossis mechanical load limiter integrated with the hoist.
Kev Ua: Tsis siv neeg nres nqa thiab ua rau lub tswb thaum pom tias muaj ntau dhau.
2) Nres Nres khawm (E-Stop)
Nyob rau ntawm cov chaw taws teeb tswj, tus neeg teb xov tooj chaw nres tsheb, thiab hluav taws xob vaj huam sib luag.
Tam sim ntawd txiav fais fab rau crane motors thiab nres tag nrho cov kev txav.
Yuav tsum tau ua los ntawm txhua tus qauv kev nyab xeeb loj (EN, ANSI, GB).
3) Suab thiab teeb tswb System
Flashing teeb thiab buzzers qhib ua ntej thiab thaum lub sij hawm crane txav.
Ceeb toom cov neeg ua haujlwm nyob ze ntawm kev ua haujlwm tsis siv neeg lossis cov xwm txheej txawv txav.
4) Kev tiv thaiv -Kev Sib tsoo Ntaus (Yeem rau ntau lub cranes)
Siv infrared los yog ultrasonic sensors los ntes lwm crane nyob ze.
Tsis siv neeg qeeb lossis nres taug kev kom tsis txhob muaj kev sib tsoo ntawm cov kab ciav hlau sib koom.

11.Control hom

Phau ntawv: tswj chaw taws teeb lossis pendant; tus neeg teb xov tooj - tsav
Semi-Automatic: Tus neeg teb xov tooj pib; system ua haujlwm nrog kev txhawb nqa automation
Tsis siv neeg: Programmatic tag nrho, sensor-raws li, tsis muaj tus neeg teb xov tooj xav tau thaum ua haujlwm
HMI/SCADA Interface: Centralized saib xyuas, tswj, thiab cov ntaub ntawv kaw

Sketch

 

Main technical

 

 

1. High Precision & Efficiency
Automated positioning xyuas kom meej load qhov chaw nrog tsawg heev yuam kev.
Programmable sequences txo tus neeg teb xov tooj input, txhim kho kev ua hauj lwm ceev thiab sib xws.
Qhov zoo tshaj plaws rau cov khoom siv rov ua dua los tuav cov haujlwm hauv kev tsim khoom, chaw cia khoom, thiab cov kab sib dhos.
2. Txhim khu kev ruaj ntseg
Cov tshuab tsis siv neeg txo qis tib neeg kev ua yuam kev, tshwj xeeb tshaj yog nyob rau hauv txaus ntshai lossis siab - ib puag ncig muaj kev pheej hmoo.
Ua-hauv cov khoom siv kev nyab xeeb (txheej hloov pauv, kev tiv thaiv overload, tiv thaiv- kev sib tsoo) ua kom muaj kev ruaj ntseg.
Kev xav tau tsawg dua rau cov neeg ua haujlwm nyob ze ntawm lub load txo qhov kev pheej hmoo ntawm kev sib tsoo.
3. Txo cov nqi zog
Ib tus neeg teb xov tooj tuaj yeem saib xyuas ntau lub cranes lossis saib xyuas qhov system los ntawm chav tswj hauv nruab nrab.
Kev ua haujlwm tsis tu ncua lossis chaw taws teeb txhais tau tias tsawg dua ntawm - cov neeg ua haujlwm hauv qhov chaw yuav tsum tau ua haujlwm nqa.
4. Txhim kho Load tuav
Smooth acceleration / deceleration ntawm VFDs txo cov viav vias thauj khoom thiab ua rau kom muaj kev ruaj ntseg.
Zoo dua load sway tswj minimizes khoom puas thiab txhim khu kev thauj mus los zoo.
5. Kev Siv Hluav Taws Xob
VFD-tswj motors optimize zog noj raws li load thiab mus deb.
Lub zog tsis ua haujlwm-Txuag hom cia li koom nrog thaum lub crane tsis ua haujlwm.
6. Kev saib xyuas & kev saib xyuas
Tiag -cov ntaub ntawv sijhawm los ntawm cov sensors (mos lub cev muaj zog, thauj cov hlwb, nres) ua rau kev saib xyuas mob.
Lub kaw lus ceeb toom rau kev hnav, overloads, lossis ua txhaum cai txo qis sijhawm thiab tiv thaiv kev ua tsis tiav.
7. Chaw-Txuag Tsim
Ib leeg girder qauv yog compact thiab hnav.
Yuav tsum muaj tsawg lub taub hau thiab kev txhawb nqa ntau dua li ob chav girder cranes - zoo tagnrho rau kev cob qhia thiab cov chaw sab hauv tsev.
8. Kev sib koom ua ke yooj yim
Yooj yim integrates nrog:
Warehouse Management System (WMS)
Automated cia / retrieval systems (AS / RS)
SCADA lossis HMI interfaces
Tau tshaj IoT, PLC, thiab Kev Lag Luam 4.0 platforms rau kev tsim khoom ntse.

 

1. Kev tsim khoom Rhiav
Cov kab sib dhos: Hloov cov khoom nruab nrab ntawm cov chaw nres tsheb.
Machining Cheeb Tsam: Load / unload CNC tshuab los yog vuam workstations.
Fabrication Plants: Tsiv ib nrab- cov khoom tiav lossis cov qauv hlau.
Cov txiaj ntsig: Txo qis qis thiab kev ua haujlwm los ntawm kev sib koom ua ke ncaj qha nrog cov kab ntau lawm.
2. Warehouses & Distribution Centers
Pallet Handling: Khaws cia lossis khaws cov khoom ntawm qhov chaw cia.
Kev koom ua ke nrog AS / RS Systems: Ua haujlwm nrog kev khaws cia thiab khaws cia.
Kev Tswj Xyuas Cov Khoom Muag: Kev txav nrawm rau barcode/RFID-raws li kev tswj cov khoom muag.
Cov txiaj ntsig: Boosts khaws ceev thiab txo qhov ua yuam kev hauv kev tuav cov khoom.
3. Electronics & Cleanroom Industries
Component Handling: Maj mam nqa ntawm cov khoom siv me me nrog qhov tseeb qhov chaw.
Plua plav-Kev Ua Haujlwm Dawb: Tsim nyog rau kev kaw lossis ib nrab- ib puag ncig huv.
Cov txiaj ntsig: Tsis yog -kev sib cuag automation txo cov kab mob thiab cov khoom puas tsuaj.
4. Automotive kev lag luam
Cav & Lub Cev Lub Cev: Tsiv tsheb qhov chaw raws cov kab ntau lawm.
Workstation Pub: Tsis siv neeg muab cov khoom rau cov neeg hlau.
Cov txiaj ntsig: Synchronizes nrog cov neeg hlau thiab cov tshuab conveyor kom muaj kev nkag siab.
5. Hlau thiab hlau ua
Sheet & Coil tuav: Nrog C-hooks lossis hlau nplaum rau automation-npaj nqa.
Txiav Kab Pub: Precisely positions material for lasers or plasma cutters.
Cov txiaj ntsig: Txo kev tuav tuav ntawm cov khoom hnyav, ntse.
6. Foundries & Casting Nroj Tsuag (Lub Teeb Lub Luag Haujlwm)
Rau me me pwm los yog cam khwb cia tivthaiv tuav nyob rau hauv automated ntau lawm loops.
Cov txiaj ntsig: Ua haujlwm nyob rau hauv nruab nrab cua sov thiab plua plav tej yam kev mob nrog tsawg kawg tib neeg raug.
7. Lub zog tauj dua tshiab & Electronics
Hnub Ci Vaj Huam Sib Luag: Txav cov qauv tsis yooj yim thaum tsim khoom lossis kev sim.
Roj Teeb Sib Txuas: Siv hauv lithium-ion cell ntim thiab AGV-fed kab.
Cov txiaj ntsig: Ua ke automation nrog cov khoom siv yooj yim.

 

1. Tsim & Engineering
Kev Ntsuam Xyuas Kev Xav Tau: Paub meej tias muaj peev xwm thauj khoom, ncua, nqa qhov siab, qib automation, hom tswj, thiab kev nyab xeeb nta raws li cov neeg siv khoom xav tau.

Tus Qauv Tsim: Tsim ib lub voj voog loj loj, cov tsheb thauj khoom kawg, lub tsheb thauj khoom, thiab kev sib dhos hoist siv CAD software.

Hluav taws xob & Tswj Tsim: Tsim cov txheej txheem tswj hwm suav nrog PLC programming, xaiv lub cev muaj zog, VFDs, sensors, tswb, thiab kev cuam tshuam kev nyab xeeb.

Simulation & Validation: Siv FEA (Finite Element Analysis) rau cov qauv kev ncaj ncees thiab kev simulation dynamic rau kev tswj cov lus tsa suab.

2. Kev yuav khoom
Qhov chaw siab - steel zoo (Q345B los yog sib npaug) rau lub ntsiab nqaj thiab cov khoom.

Tau txais lub cev muaj zog, hoists, VFDs, PLCs, txwv kev hloov pauv, thiab lub tswb nrov los ntawm cov neeg muag khoom ntseeg siab.

Xyuas kom tag nrho cov khoom ua tau raws li cov ntawv pov thawj thiab cov qauv (ISO, CE, GB).

3. Main Beam Fabrication
Txiav: Hlau daim hlau txiav kom loj siv CNC nplaim / ntshav txiav tshuab.

Kev Tsim: Yob lossis daim hlau rau hauv I-beam lossis lub thawv girder profile.

Vuam: Ua vuam flanges, web, thiab stiffeners tom qab vuam txheej txheem specifications (WPS).

Kev kho cua sov: Kev ntxhov siab yog tias tsim nyog los txo qhov vuam deformation.

Machining: Laum qhov rau qhov kawg carriage thiab trolley mounting; tshuab crane rails yog integrated.

Kev tshuaj xyuas: Txheeb xyuas qhov zoo ntawm qhov vuam (X-ray lossis ultrasonic), qhov ntev, thiab qhov chaw tiav.

4. Xaus Carriage & Trolley Assembly
Frame Fabrication: Txiav thiab weld kawg carriage thav duab thiab trolley thav ntawv.

Wheel Assembly: Mount log thiab haum bearings; sib dhos tsav lub cev muaj zog thiab gearbox.

Installation: Txuas cov log rau thav ntawv thiab mount brakes thiab txwv cov keyboards.

Kev Ntsuas: Kev ntsuam xyuas zoo li qub thiab lub zog ntawm lub log thiab nres rau kev sib hloov thiab kev thauj khoom.

5. Hoist Assembly
Sib sau cov hlua hlau los yog saw hoist ntawm lub trolley.

Txhim kho qhov sib nqus thaiv, latch kev nyab xeeb, load limiter, thiab load sensors.

Txuas hoist motor, gearbox, nres, thiab encoders.

Ua cov kev ntsuam xyuas ua haujlwm ntawm hoisting ceev, lifting peev, thiab braking.

6. Hluav taws xob thaiv & tswj qhov system
Txhim kho lub cev muaj zog, tswj cov kab hluav taws xob, thiab cov kab sib txuas lus.

Mount PLC, VFDs, contactors, thiab kev nyab xeeb relays hauv lub txee tswj.

Hlau txwv keyboards, tswb, nres xwm ceev, thiab sensors.

Qhov Kev Pabcuam PLC nrog automated tswj logic, kev ruaj ntseg interlocks, thiab kuaj mob.

7. Kev kho deg
Ntxuav: Tshem tawm xeb, roj, thiab cov khib nyiab ntawm txhua qhov hlau.

Primer Txheej: Siv cov tshuaj tiv thaiv -corrosion primer.

Thaum kawg Xim: Txau siab -cov xim muaj zog tiv thaiv kev hnav thiab xeb.

Curing: Cia lub sij hawm kom qhuav kom zoo kom tiav.

8. Ua ntej-Kev kuaj kev teeb tsa
Tsis muaj -Load Tests: Khiav crane, trolley, thiab hoist yam tsis muaj load los xyuas qhov txav, ceev, thiab tswj.

Load Test: Ua cov ntsuas load rau ib tus qauv kom ntseeg tau tias kev nqa lub peev xwm thiab kev ua haujlwm zoo.

Kev Tshawb Xyuas Kev Nyab Xeeb Kev Nyab Xeeb: Tshawb xyuas kev ua haujlwm ntawm kev txwv ntau dhau, txwv kev hloov pauv, nres thaum muaj xwm txheej ceev, thiab lub tswb.

Automation Validation: Test automated sequences, positioning precision, thiab sensor tawm tswv yim.

9. Ntim & Shipping
Disassemble qhov chaw yog tias tsim nyog rau kev thauj mus los.

Tiv thaiv cov khoom nrog xeb- pov thawj, padding, thiab ruaj ntseg ntim.

Npaj cov ntaub ntawv nrog rau cov neeg siv phau ntawv, phau ntawv qhia kev saib xyuas, thiab daim ntawv pov thawj xeem.

10. Installation & Commissioning (Nyob ntawm -Site)
Reassemble crane Cheebtsam ntawm cov neeg siv khoom.

Teem lub crane rails thiab ruaj ntseg runway qauv.

Txuas lub zog thiab tswj cov kab hluav taws xob.

Calibrate sensors thiab kuaj automated tswj functions.

Tsheb ciav hlau cov neeg ua haujlwm thiab cov neeg ua haujlwm tu.

Muab cov ntaub ntawv thiab ntawv pov thawj.
 

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab cov khoom siv hluav taws xob ntawm tag nrho cov khoom kab tau mus txog 85%.