QL Hom Ob Chav Girder Hang Beam Nyiaj Siv Ua Haujlwm Crane

QL Hom Crane yog dab tsi?

CovQL Hom Ob Chav Girder Hang Beam Nyiaj Siv Ua Haujlwm Craneyog tus qauv tsim, qauv siv nyiaj siv ua haujlwm crane feem ntau tsim nyob rau hauv Suav teb, ua raws li cov qauv tsim tshwj xeeb (feem ntau hu ua "Q" rau choj crane thiab "L" rau hom nyiaj siv ua haujlwm). Nws sawv cev rau kev lag luam, txhim khu kev qha ob chav girder tov rau nruab nrab - cov ntawv thov kev lag luam.

Tus cim tseem ceeb: "QL" feem ntau txhais tau tias aSuav txheem ob chav girder nyiaj siv ua haujlwm cranenrog cov qauv tsim tshwj xeeb, txawv ntawm European (FEM) lossis Asmeskas (CMAA) cov qauv.

 

Qhov zoo ntawm QL HOM DESIGN

1. Cov txiaj ntsig nyiaj txiag

Standardized ntau lawm: Mass- cov khoom tsim tawm txo nqi

Modular Tsim: Yooj yim rau dhos, disassemble, thiab hloov kho

Tus nqi sib tw: Feem ntau 20-40% tsawg dua European sib npaug

Kev tu yooj yim: Standard Cheebtsam nrog dav spare qhov chaw muaj

2. Kev ua haujlwm zoo

Muaj zog txaus: Haum rau feem ntau cov kev cob qhia kev lag luam

Txhim khu kev ua haujlwm: Pov thawj tsim nrog ntau xyoo ntawm daim ntawv thov keeb kwm

Yooj Yim Tswj: Kev ua haujlwm ncaj ncaj haum rau cov neeg ua haujlwm dav dav

Zoo Span Kev Pabcuam: Tau npog feem ntau tus qauv Hoobkas bays

3. Cov tswv yim zoo

Kev xa khoom sai: Standard configurations muaj los ntawm Tshuag

Yooj yim Installation: Pre-drilled, ua ntej-fabricated Cheebtsam

Kev txhawb nqa hauv zos: Muaj kev pabcuam dav hauv thaj chaw muaj kev lag luam

Cov ntaub ntawv: Tus qauv phau ntawv ua ntau hom lus

 

QL vs EUROPEAN (FEM) STANDARD

Yam	QL Hom Crane	European FEM Crane
Cov qauv tsim	Suav JB / T txheem	FEM 1.001/ISO 8686
Yam Kev Nyab Xeeb	Feem ntau txaus	Siab dua
Khoom Zoo	Standard industrial qib	Premium/high-qib
Tswj Sophistication	Basic mus rau nruab nrab	Advanced, feem ntau nrog VFD
Nqe	Tsawg (20-40% tsawg)	Siab dua
Lub sij hawm xa tuaj	Shorter (8-12 lub lis piam)	Ntev (16-24 lub lis piam)
Tom qab -Kev Pabcuam Muag	Variable los ntawm tus neeg muag khoom	Feem ntau ua tiav

 

TECHNICAL SPECIFICATIONS EXAMPLE

QauvTom ntej: QL-20t / 22.5m A4

Muaj peev xwm: 20 metric tons

Tshaj22.5m: 2

Lifting Qhov siab: 12 m

Hoist Ceev3.5m / min (qhov tseem ceeb), 7.0m / min ( pabcuam yog tias muaj)

Crane Taug Kev CeevCeev: 30m / min

Trolley Travel CeevCeev: 20m / min

Ua HaujlwmA4 (lub luag haujlwm nruab nrab, ~ 150 pib / teev)

Tswj: Pendant push-khawm, 8-khawm tswj

Lub cev muaj zogTug: Hoist 30kW, Crane mus ncig 2x5.5kW, Trolley 2.2kW

Fais fab mov380V, 3-theem, 50Hz

Ambient Kub: -20℃rau +40 degree

txheeb ze humidity: Tsawg dua lossis sib npaug li 85%

1. Choj Structure (Double Girder System)

Main Girders

Welded box- hom steel qauv

High rigidity thiab load-cov kabmob muaj peev xwm

Tsim los rau hnyav-lub luag haujlwm thiab kev pabcuam metallurgical

Kev Kho Platforms

Taug kev, tes tuav, thiab guardrails

Ib qho yooj yim nkag mus rau kev tshuaj xyuas thiab kev saib xyuas

2. Xaus Beams

Welded steel kawg carriages

CNC-cov rooj zaum ua tshuab

Siab -lub zog txuas mus rau lub ntsiab girders

Nruab nrog buffers thiab txwv cov khoom siv

3. Crane Mus Ncig Mechanism

Crane mus ncig teb chaws motors

iav reducers

Electromagnetic los yog hydraulic nres

Log teeb (rau choj txav)

4. Trolley (Winch Trolley System)

Heavy- lub luag haujlwm trolley ncej

Lifting lub cev muaj zog

Gearbox thiab kis system

Hlau hlua nruas nrog hlua qhia

5. Lifting Mechanism

Siab - zog hlau hlua

Pulley blocks thiab sheaves

Ntau cov ntsiab lus lifting rau synchronous lifting

Tsim los rau kev ua haujlwm du thiab ruaj khov

6. Hang Beam (Lifting Beam) Ntaus

Box -type or truss-type hang beam

Customized beam ntev thiab qauv

Nruab nrog:

Hooks

Clamps

Slings

Load ntsuas thiab tiv thaiv - qaij tsim

 

7. Kev Siv Hluav Taws Xob

Main hluav taws xob tswj txee

Zaus inverter (VFD) rau kev tswj ceev

Fais fab mov system (busbar lossis cable)

Thaum tshav kub kub- cov khoom siv hluav taws xob tiv taus

 

8. Tswj System

Tus neeg teb xov tooj alarm nrog dav kev pom

Pendant tswj

Wireless chaw taws teeb tswj (yeem)

PLC{0}}raws li synchronous lifting tswj (yeem)

 

9. Cov cuab yeej tiv thaiv kev nyab xeeb

Overload tiv thaiv limiter

Upper thiab qis lifting txwv keyboards

Cov kev txwv kev mus ncig

Emergency nres system

Dual braking system

10. Cov Khoom Pab Txhawb

Buffers thiab rail sweeps

Cable festoon lossis drag chain system

Kev tiv thaiv av thiab xob laim

Lub teeb ceeb toom thiab tswb

Sketch

Main technical

 

 

1. Zoo tagnrho rau cov khoom siv ntev thiab hnyav

Hang beam tsim muabuniform load faib

Tiv thaiv kev khoov, deformation, los yog ntog ntawm workpieces ntev

Tshwj xeeb tshaj yog tsim rau steel phaj, slabs, billets, kav, thiab profiles

2. Siab Load Capacity & Stability

Ob chav girder lub thawv qauv kom ntseeg tauzoo heev rigidity

Txhawb nqa loj lifting muaj peev xwm thiab dav spans

Kev ua haujlwm ruaj khov txawm tias hnyav - lub luag haujlwm thiab siv tas li

3. Synchronous Multi-Point Lifting

Ntau cov ntsiab lus lifting ntawm lub hang beam

Xyuas kom meejbalanced nqathiab qhov tseeb qhov chaw

Txo torsion kev nyuaj siab ntawm cov ntaub ntawv thiab crane qauv

4. Tsim los rau Metallurgical Duty

Haum rauA6-A8 chav ua haujlwm

Thaum tshav kub kub- tiv taus lub cev muaj zog, cables, thiab cov khoom siv hluav taws xob

Txhim khu kev ua tau zoo nyob rau hauv siab - kub thiab hnyav ib puag ncig

5. Txhim khu kev ruaj ntseg

Overload tiv thaiv system

Dual braking mechanisms

Txwv cov keyboards thiab cov khoom siv thaum muaj xwm ceev nres

Txo kev pheej hmoo tsawg kawg thaum hnyav thiab ntev - nqa khoom

6. Ua haujlwm du & meej

Zaus inverter (VFD) tswj kev nqa thiab mus ncig

Tsis tshua muaj kev cuam tshuam, txo kev vibration, thiab qhov tseeb qhov chaw

Txhim kho tuav efficiency thiab tiv thaiv cov ntaub ntawv

7. Cov kev xaiv tswj tau yooj yim

Operator cabin nrog dav visibility

Pendant tswj

Wireless chaw taws teeb tswj (yeem)

8. Lub neej ua haujlwm ntev & Kev tu qis

High -cov qauv steel zoo thiab cov khoom

Optimized tsim txo hnav thiab qaug zog

Kev khiav hauj lwm qis thiab cov nqi tu

 

1. Steel Mills & Metallurgical Cog

Kev tuav cov steel slabs, billets, thiab daim hlau

Pub dov mills thiab cov kab kho cua sov

2. Plate & Profile Production Rhiav

Thawv ntev steel phaj thiab profiles

Loading thiab unloading ntau lawm kab

3. Yeeb Nkab & Tube Manufacturing Cog

Lifting thiab positioning loj - cov kav dej

Kev nyab xeeb tuav cov ntaub ntawv ntev tubular

4. Heavy Manufacturing & Fabrication

Loj steel qauv rhiav

Heavy khoom sib dhos thaj chaw

5. Shipyards & Offshore Fabrication

tuav ntev steel seem thiab cov khoom

Ua ntej- thaj chaw sib dhos thiab tsim khoom

6. Cia & Logistics Yards

Stacking thiab hloov cov ntaub ntawv ntev

Txhim kho kev tuav cov khoom siv

 

CovQL Hom Ob Chav Girder Hang Beam Nyiaj Siv Ua Haujlwm Craneyog ahnyav -lub luag haujlwm metallurgical cranetsim los nqantev, hnyav, thiab siab - cov ntaub ntawv kub. Nws cov khoom ua raws linruj tswj cov qauvkom paub meejsiab zog, precision, thiab kev nyab xeeb.

1. Qhov Kev Xav Tau Kev Pom Zoo & Kev Tsim Kho Engineering

Paub meej tias lifting muaj peev xwm, ncua, nqa qhov siab, thiab dai beam ntev

Kev lees paub hauv chav ua haujlwm (A6–A8)

Cov qauv tsim muaj zog thiab kev qaug zog suav

Synchronous multi-point lifting design

Hluav taws xob thiab kev nyab xeeb system configuration

2. Cov khoom siv raw xaiv & tshuaj xyuas

Siab - lub zog steel phaj (Q345B / Q355 / Q460)

Steel daim ntawv pov thawj

Ultrasonic kuaj (UT) rau lub ntsiab load-cov kabmob phaj

Ua ntej-kev kho tu

3. CNC txiav & Kev npaj cov khoom

CNC plasma los yog nplaim txiav ntawm:

Main girder daim hlau

Xaus kab teeb

Hang beam Cheebtsam

Bevel txiav rau tag nrho -kev nkag welding

Dimensional soj ntsuam thiab cim

4. Ob chav Girder Fabrication

Lub thawv- hom girder sib dhos siv precision jigs

Submerged arc vuam rau thawj welds

CO₂ roj-shielded vuam rau lwm yam qauv

Kev kho kev ntxhov siab

Camber thiab straightness kho

Weld soj ntsuam (UT / MT)

5. End Beam & Crane Traveling Mechanism Manufacturing

Xaus beam vuam thiab machining

CNC machining ntawm lub rooj zaum

Txhim kho lub log, motors, reducers, thiab brakes

Khiav kev soj ntsuam xyuas

6. Trolley & Lifting Mechanism los ua ke

Heavy-lub luag haujlwm winch trolley sib dhos

Kev teeb tsa ntawm lub tshuab nqa nqa, gearboxes, thiab xaim hlua nruas

Kev sib dhos ntawm pulley blocks thiab nuv pawg

Multi-point lifting system teeb

7. Hang Beam (Lifting Beam) Fabrication

Fabrication ntawm lub thawv -hom lossis truss- hom hang beam

Installation ntawm hooks, clamps, los yog slings

Load ntsuas thiab synchronization hloov

Kev sim haum thiab tshuaj xyuas

8. Hluav taws xob & tswj kev teeb tsa

Kev teeb tsa lub ntsiab hluav taws xob txee

Zaus inverter (VFD) system

PLC{0}}raws li synchronous lifting tswj (yeem)

Txuas rau siab - qhov kub thiab txias ib puag ncig

9. Kev tiv thaiv kev nyab xeeb kev teeb tsa

Overload txwv

Upper thiab qis lifting txwv keyboards

Cov kev txwv kev mus ncig

Cov cuab yeej nres xwm ceev

Dual braking system

10. Kev kho deg & pleev xim

Tua blasting rau Sa2.5 tus qauv

Anti-corrosion primer txheej

Epoxy intermediate txheej

Thaum tshav kub kub-resistant polyurethane topcoat

11. Lub Hoobkas sib dhos & kuaj

Ib feem lossis tag nrho lub Hoobkas sib dhos

Tsis muaj -load functional testing

Static load test (125% rated load)

Dynamic load test (110% rated load)

Synchronous lifting raug kuaj

12. Packing, Delivery & On -Site Commissioning

Modular disassembly rau kev thauj mus los

Cov dej noo- pov thawj ntim rau cov khoom siv hluav taws xob

Ntawm -kev teeb tsa thiab kho qhov chaw

Kev txiav txim zaum kawg thiab kev kuaj pom zoo

Kev cob qhia cov neeg ua haujlwm thiab cov ntaub ntawv xa mus

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.