Qdy Metallurgical Casting Choj Crane

Cov yam ntxwv tseem ceeb ntawm QDy Metallurgical Casting Choj Crane:

Kub Kub Resistance- Tsim los ua haujlwm nyob rau hauv ib puag ncig uas muaj cua sov heev, feem ntau suav nrog cov cua sov- cov ntaub ntawv tiv taus thiab cua txias.

Hnyav Load Capacity- Feem ntau yog los ntawm5 tons rau ntau tshaj 500 tons, nyob ntawm daim ntawv thov.

Kev tsim kho muaj zog- Cov txheej txheem steel muaj zog tiv thaiv kev cuam tshuam thiab hnyav hnyav - siv lub luag haujlwm.

Tshwj xeeb Lifting Mechanisms- Tej zaum yuav suav nrog cov yam ntxwv zoo licov hooks, ladle tuav tshuab, lossis cov khoom siv hluav taws xob nqa khoomrau molten hlau tuav.

Kev ruaj ntseg Systems- Nruab nrogdual braking systems, tiv thaiv overload, nres thaum muaj xwm ceev, thiab tiv thaiv tshav kubrau cov neeg ua haujlwm kev nyab xeeb.

Tswj Precision-Smooth thiab meej hoisting thiab traversing txav los lis molten hlau yam xyuam xim.

Customizable Options- tuaj yeem kho nrogtawg- pov thawj, plua plav- pov thawj, lossis cov khoom pov thawjraws li qhov chaw ua haujlwm.

 

Kev faib tawm:

QDy (A5 ~ A8 Chav Ua Haujlwm)- Txheem lub luag haujlwm rau hnyav -lub luag haujlwm metallurgical cranes.

YZS (Tshwj xeeb Casting Crane)- Tshwj xeeb tshaj yog rau ladle tuav hauv steel mills.

QDY (Insulated lossis Explosion-Proof Variants)-Rau qhov chaw muaj kev phom sij.

 

Core Cheebtsam: Bearing, Gearbox, Tsav, Twj

Qhov chaw ntawm Keeb Kwm: Henan, Suav

Warranty: 1 Xyoo

Qhov hnyav (KG): 2000 kg

Video tawm -kev tshuaj xyuas: Muab

Machinery Test Report: Muab

Design: Ob chav beam

Efficiency: high efficiency

Kev khiav hauj lwm ceev: kev khiav hauj lwm ceev

Kev ruaj ntseg: Kev tiv thaiv - ua haujlwm viav vias

Xim: xaiv tau

Lub Zog: 110V / 220V / 230V / 380V / 440V, customized

Ntev: 7.5-31.5m

CovQDy Metallurgical Casting Choj Cranemuaj ob peb yam tseem ceeb uas tsim los tswj cov khoom hnyav, qhov kub thiab txias, thiab qhov chaw ua haujlwm hnyav. Hauv qab no yog ib qho kev tawg ntawm nws cov khoom tseem ceeb:

 

1. Choj Girder (Main Beam & End Carriages)

Muaj nuj nqi:Txhawb nqa tag nrho cov qauv crane thiab txav raws txoj kev khiav.

Nta:

Ua los ntawm siab -lub zog steel (Q235B, Q345B, lossis hlau alloy rau kev kub siab).

Ntxiv dag zog rau hnyav loads (feem ntau5-500 tons).

Tej zaum suav nrogThaum tshav kub kub-cov tshuaj tiv thaivrau kev siv hlau molten.

 

2. Hoisting Mechanism

Muaj nuj nqi:Lifts thiab txo cov khoom hnyav, nrog rau cov molten hlau ladles.

Cheebtsam:

Hluav taws xob Hoistlos yogWinch System(rau qhov hnyav dua).

Hlau Rope & Hook Block(kub-cov hlua tiv taus rau siab temps).

Dual Braking System(Thaum muaj xwm ceev rau kev nyab xeeb).

Ladle Hook(tshwj xeeb forged steel nuv rau kev siv casting).

3. Trolley (Crab Unit)

Muaj nuj nqi:Tsiv horizontally raws tus choj girder rau txoj hauj lwm loads.

Cheebtsam:

Trolley Ncej(steel qauv nrog lub log).

Travel Motor & Gearbox(rau smooth txav).

Limit Switches(tiv thaiv dhau -travel).

 

4. Xaus Truck (End Carriages)

Muaj nuj nqi:Txhawb nqa tus choj girder thiab tso cai rau lub crane txav raws txoj kev khiav.

Cheebtsam:

Log & Buffers(kev poob siab-absorbing rau kev taug kev du).

Tsav Motors & Reducers(rau longitudinal txav).

Rail Clamps(optional rau kev ruaj ntseg crane thaum tsis ua haujlwm).

5. Kev Siv Hluav Taws Xob

Muaj nuj nqi:Lub zog thiab tswj kev ua haujlwm crane.

Cheebtsam:

Cab Control lossis Chaw Taws Teeb / Pendant Control(tus neeg teb xov tooj interface).

Festoon lossis Conductor Bar System(lub zog mov raws txoj kev khiav).

Variable Frequency Drives (VFDs)(rau kev tswj ceev ceev).

Overload Protection & Emergency Stop(kev ruaj ntseg mechanisms).

6. Kev Nyab Xeeb & Cov Khoom Pab Koom Tes

Thaum tshav kub kub Shields & rwb thaiv tsev(tiv thaiv cov khoom los ntawm molten hlau thaum tshav kub kub).

Anti-Sway System(txo cov load swinging nyob rau hauv daim ntawv thov casting).

Ladle Tipping Mechanism(rau kev tswj cov dej hauv cov chaw tsim khoom).

Explosion-Kev xaiv pov thawj(rau qhov chaw muaj kev phom sij).

7. Khiav System

Muaj nuj nqi:Txhawb nqa lub crane txav.

Cheebtsam:

Runway Beams & Rails(heavy-cov dej num steel).

Rail Clips & Fasteners(Kev ruaj ntseg rails nyob rau hauv qhov chaw).

Sketch

Main technical

 

 

CovQDY metallurgical casting choj craneyog tsim tshwj xeeb rau hnyav-lub luag haujlwm, siab- qhov kub thiab txias ib puag ncig zoo li cov nroj tsuag steel thiab cov chaw tsim khoom. Nws cov txiaj ntsig tseem ceeb suav nrog:

1. Kub kub & Corrosion Resistance

SivThaum tshav kub kub-resistant steel, ceramic fiber rwb thaiv tsev, thiab coatings tshwj xeebtiv taus molten hlau txaws thiab kub heev (txog800 degreehauv qee kis).

Resistant oxidation thiab tshuaj corrosion nyob rau hauv hnyav metallurgical ib puag ncig.

2. Heavy Load Capacity & Durability

tuav5–{1}} tons, nrog kev txhawb nqa girders thiab siab -lub zog alloy hooks.

Kev tsim kho muaj zog ua kom lub neej ua haujlwm ntev txawm tias nyob hauv24/7 txuas ntxiv ua haujlwm.

3. Txhim khu kev ruaj ntseg nta

Dual braking system(mechanical + electromagnetic) rau kev ua tsis tiav - ruaj ntseg tuav.

Kev tiv thaiv overload, nres thaum muaj xwm ceev, thiab tiv thaiv - kev sib tsoo tshuabtiv thaiv kev raug mob.

Ladle kev ruaj ntseg hookstiv thaiv molten hlau nchuav thaum thauj.

4. Precision & Smooth ua haujlwm

Variable Frequency Drive (VFD) tswjkom du acceleration/deceleration.

Anti-sway technologyminimizes load swinging, tseem ceeb heev rau kev ua haujlwm casting.

Laser positioning(optional) rau qhov tseeb ladle tso rau hauv daim ntawv thov pouring.

5. Customizable rau cov kev xav tau tshwj xeeb

Muaj nyob rau hauvtawg- pov thawj, rwb thaiv tsev, lossis hmoov av- pov thawjtxawv.

Yuav nruab nrogelectromagnetic lifts, tuav thoob, los yog automated tswj.

 

Qhov no crane yog qhov tseem ceeb hauv kev lag luam xav tauhnyav, siab -kub khoom tuav:

1. Steel Mills & Ironworks

Kev thauj mus losmolten hlau ladlesnruab nrab ntawm cov furnaces, converters, thiab casting chaw.

tuavingots, slabs, thiab billetsnyob rau hauv dov mills.

2. Foundries & Casting Rhiav

Pouring molten hlau rau hauv pwm nrogladle-tipping mechanisms.

Tsivxuab zeb pwm, castings, thiab cov khoom siv hlau tiav.

3. Tsis yog -Ferrous Metal Processing (Aluminium, Copper, Zinc)

tuavmolten aluminium potslos yogtooj liab anodeshauv smelting nroj tsuag.

Loading / unloadinghlau seemnrog electromagnetic los yog rub attachments.

4. Heavy Forging & Heavy Machinery Manufacturing

Kev thauj mus losloj forged qhov chaw(piv txwv li, turbine blades, nkoj Cheebtsam).

Pab hauvnias thiab rauj forgingkev ua haujlwm.

5. Ib puag ncig txaus ntshai

Explosion-cov ntawv pov thawjrau cov pa roj- nplua nuj lossis nplaim taws.

Insulated cranesrau cov khw muag khoom hluav taws xob arc rauv (EAF) kom tiv thaiv hluav taws xob.

 

Kev tsim cov txheej txheem ntawm aQDY metallurgical casting choj cranekoom nrog kev tswj xyuas kev ua tau zoo thiab kev tsim kho tshwj xeeb los xyuas kom muaj kev ruaj khov, tiv taus cua sov, thiab kev nyab xeeb. Hauv qab no yog ib kauj ruam -los ntawm - kauj ruam ntawm kev tsim khoom:

1. Tsim & Engineering

Load & Environment Analysis- Kev suav raulifting peev (5–500+ tons), ncua, thiab kub tsis kam.

CAD / 3D qauv- Cov qauv tsim, kev simulation kev nyuaj siab (FEA), thiab ua raws liISO, FEM, lossis GB qauv.

Kev kho kom haum- Cov yam ntxwv xaiv tau (kev tawg- pov thawj, thaiv hoists, automation) yog kev koom ua ke.

 

2. Kev Xaiv & Kev Npaj

Main Girders & End Carriages- Siab- lub zog steel (Q345B, Q460C) los yog kub-resistant alloy steel.

Hlau Ropes & Hooks- Tshwj xeebheat-kho alloy steel(rau molten hlau tuav).

Hluav taws xob Cheebtsam- Siab-kub- cov kab hluav taws xob tiv taus, lub cev muaj zog, thiab cov khoom siv rwb thaiv tsev.

 

3. Fabrication ntawm cov khoom tseem ceeb

A. Choj Girder Kev Tsim Kho

Txiav & Vuam- CNC plasma / laser txiav rau precision;Submerged arc vuam (SAW)rau siab -cov pob qij txha.

Kev kho cua sov- Kev ntxhov siab -relieving annealing los tiv thaiv deformation.

Tshuab dhos- Drilling, milling, thiab nto sib tsoo rau kev sib dhos raug.

B. Hoist & Trolley Assembly

Hoist Nruas & Gearbox- Machined rau kev ua haujlwm du; kuaj hauv qab1.25x rated load.

Thaum tshav kub kub-Resistant Brakes- Dual-disc lossis electromagnetic brakes rau kev ua tsis tiav- tuav ruaj ntseg.

Ladle Hook & Safety Latch- Forged thiab ultrasonically kuaj rau cov kab nrib pleb.

C. End Trucks & Runway System

Log & Rail Machining- Hardened steel log rau lub neej ntev.

Tsav Motors & Reducers- Nruab nrogtiv thaiv -skid mechanismsrau hnyav loads.

 

4. Hluav taws xob & tswj kev sib koom ua ke

Festoon/Conductor Bar System- Rau cov khoom siv hluav taws xob raws txoj kev khiav.

Variable Frequency Drives (VFDs)- Rau smooth ceev tswj thiab lub zog efficiency.

Kev nyab xeeb Circuits- Ntau dhau sensors, txwv cov keyboards, thiab nres thaum muaj xwm ceev.

Tus neeg khiav dej num tswj- Pendant, cabin, los yogtej thaj chaw deb/automated systems.

 

5. Kev kho deg & tiv thaiv corrosion

Sandblasting (SA 2.5 Qib)- Tshem tawm xeb thiab txhim kho xim adhesion.

High -Tsev Xim / Txheej- Zinc-nplua nuj primer + tshav kub-resistant topcoat (txog800 degree).

Critical Component rwb thaiv tsev- Ceramic fiber lossis refractory txheej ntawm hooks thiab hlua.

 

6. Kev sib dhos & Kev Xeem

A. Ua ntej-Kev Tshawb Xyuas Sib Tham

Dimensional soj ntsuam ntawm girders, trolley, thiab kawg carriages.

Kev sib xyaw ntawm cov tsheb ciav hlau khiav thiab crane lem.

B. Load Test (Raws li ISO 4310 / GB Standards)

Tsis muaj -Load Test- Txheeb xyuas lub cev muaj zog, nres, thiab mus ncig ua haujlwm.

Static Load Test – 1.25x rated peevrau 10+ feeb.

Dynamic Load Test – 1.1x rated peevnrog rov ua dua.

Emergency Brake Test- Txheeb xyuas qhov ua tsis tiav-txoj kev nyab xeeb.

C. Heat Resistance Validation (Rau Foundry Cranes)

Simulated siab -kub raug (yog xav tau).

 

7. Ntim & Xa khoom

Disassembly (yog tias xav tau)- Rau cov cranes loj, cov khoom raug xa tawm nyias.

Anti-Kev ntim khoom- VCI zaj duab xis lossis desiccant rau kev thauj mus los txawv teb chaws.

Cov ntaub ntawv- Cov ntawv qhia, cov ntawv xeem, thiab ntawv pov thawj (CE, ISO, GOST, thiab lwm yam).

 

8. Installation & Commissioning (Nyob ntawm -Site)

Kev sib tw khiav thiab crane reassembly.

Kev kuaj zaum kawg thiab kev cob qhia neeg ua haujlwm.

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.