Electric Overhead Choj Crane Rau Rhiav

Dab tsi yog Electric Overhead Choj Crane rau Rhiav?

Nws yog ib qho system uas muaj ib tug choj (kab kab rov tav kab) uas txav raws txoj kev tsheb ciav hlau mounted rau lub rooj cob qhia cov qauv kev txhawb nqa. Lub tshuab hluav taws xob hoist thiab trolley txav hla tus choj, tso cai rau tus neeg teb xov tooj nqa, txo qis, thiab thauj khoom nyob txhua qhov chaw hauv cheeb tsam ntawm lub crane.

Xav tias nws yog tsim ib qho "lifting grid" tshaj koj lub rooj cob qhia tag nrho hauv pem teb, muab koj lub peev xwm los nqa lub nra thiab txav nws mus rau lwm qhov chaw yam tsis tas siv qhov chaw hauv pem teb.

 

Qhov zoo rau kev cob qhia

Maximizes Floor Space:Los ntawm kev ua haujlwm nyiaj siv ua haujlwm, nws ua kom tag nrho hauv pem teb kom meej rau cov tshuab, chaw ua haujlwm, thiab khaws cia. Tsis xav tau aisles rau lub forklift.

Nce Productivity & Efficiency:Ua kom txo tau lub sijhawm thiab kev ua haujlwm uas yuav tsum tau txav mus los hnyav, cov khoom siv, lossis cov khoom tiav. Ib tus neeg tuaj yeem ua haujlwm ntawm ntau yam.

Txhim khu kev nyab xeeb:

Tshem tawm cov kev pheej hmoo cuam tshuam nrog kev nqa phau ntawv (kev raug mob musculoskeletal).

Txo qhov xav tau ntawm forklifts, txo qhov kev pheej hmoo ntawm kev sib tsoo thiab kev sib tsoo.

Cov neeg ua haujlwm tuaj yeem tswj cov khoom thauj los ntawm qhov chaw nyab xeeb.

Txhim kho Ergonomics:Txo kev mob lub cev ntawm cov neeg ua haujlwm, ua rau kom tsis muaj zog thiab raug mob tsawg dua.

Muab Precision Handling:Tso cai rau qeeb, meej qhov chaw ntawm cov loads, uas yog qhov tseem ceeb rau kev sib dhos, machining, thiab tso cov haujlwm.

Versatile thiab Adaptable:Yuav haum nrog ntau yam txuas (hooks, hlau nplaum, grabs) los tuav cov khoom sib txawv.

 

Cov kev txiav txim siab tseem ceeb thaum xaiv Rhiav Crane

Muaj peev xwm:Txiav txim siab qhov hnyav ntawm cov khoom hnyav tshaj plaws uas koj xav tau nqa. Lub peev xwm ntawm kev cob qhia yog li ntawm 2 txog 20 tons.

Ntev:Qhov kev ncua deb ntawm txoj kab khiav. Qhov no txhais tau hais tias qhov dav ntawm thaj chaw uas crane tuaj yeem npog.

Lifting Qhov siab:Siab npaum li cas koj yuav tsum nqa lub load.

Lub luag haujlwm Cycle:Ntev npaum li cas lub crane yuav siv. Rau kev cob qhia tsis khoom, Chav Kawm M4 (Lub Luag Haujlwm Nruab Nrab) lossis M5 (Lub Luag Haujlwm hnyav) yog qhov tsim nyog.

Tswj txoj kev:Pendant tswj yog tus qauv, tab sis xov tooj cua chaw taws teeb tswj tau pom zoo rau nws txoj kev nyab xeeb thiab yoog raws.

Lub Tsev Tsim:Ib tus kws tshaj lij yuav tsum xyuas kom meej tias koj lub rooj cob qhia cov kab thiab lub ru tsev tuaj yeem txhawb nqa lub crane, lub nra, thiab lub zog muaj zog.

Xaus:IbElectric Overhead Choj Cranetsis yog ib qho khoom nqa nqa xwb; nws yog aBasic Rhiav Efficiency Tool. Nws ua kom yooj yim rau kev ua haujlwm, txhawb nqa ib tus neeg ua haujlwm los daws qhov hnyav hnyav hnyav, thiab qhib lub peev xwm tag nrho ntawm koj qhov chaw ua haujlwm hauv pem teb. Nws yog ib qho ntawm ntau tshaj - rov qab nqis peev uas tsim los yog kho qhov chaw tuaj yeem ua tau.

 

Core Cheebtsam: Bearing, Gearbox, Tsav, Twj

Qhov chaw ntawm Keeb Kwm: Henan, Suav

Warranty: 1 Xyoo

Qhov hnyav (KG): 2000 kg

Video tawm -kev tshuaj xyuas: Muab

Machinery Test Report: Muab

Design: Ob chav beam

Efficiency: high efficiency

Kev khiav hauj lwm ceev: kev khiav hauj lwm ceev

Kev ruaj ntseg: Kev tiv thaiv - ua haujlwm viav vias

Xim: xaiv tau

Lub Zog: 110V / 220V / 230V / 380V / 440V, customized

Ntev: 7.5-31.5m

Ntawm no yog cov ncauj lus kom ntxaws txog cov khoom ntawm ib qhoElectric Overhead Choj Crane rau Rhiav.

 

1. Cov Txheej Txheem Tseem Ceeb (Lub Ntsiab Cai)

Choj Girder (s):Thawj kab rov tav kab uas hla lub rooj cob qhia.

Tib Girder:Ib kab (Kuv-beam lossis lub thawv girder) qhov twg lub hoist trolley khiav ntawm lub flange hauv qab. Kev lag luam ntau dua thiab muab lub taub hau zoo.

Ob chav Girder:Ob qho tib si girders uas lub trolley khiav saum cov girders. Muab qhov siab dua nqa qhov siab thiab zoo dua rau cov khoom hnyav dua.

End Trucks:Cov qauv ntawm txhua qhov kawg ntawm tus choj girder uas yog lub tsev lub log thiab tsav mechanism rau txav tag nrho cov crane raws txoj kev khiav.

Runway System:

Runway Beams:Hnyav I-beams txhawb nqa los ntawm kev cob qhia lub ru tsev kab lossis cov qauv.

Khiav Rails:Steel rails mounted rau ntawm lub runway beams rau lub crane log mus rau.

Crane nres / Buffers:Lub cev nres ntawm qhov kawg ntawm txoj kev khiav los tiv thaiv dhau - mus ncig.

2. Lifting & Travel System (Lub Workhorse)

Hluav taws xob Hoist Unit:Cov khoom uas ua lub lifting.

Hoist Tsav:Electric lub cev muaj zog uas muab lub zog nqa.

Gearbox:Txo lub cev muaj zog ceev kom lifting torque.

Nruas los yog Sprocket:Rau winding hlau hlua los yog saw.

Nres:Tsis siv neeg koom los tuav lub load thaum lub hoist tsis powered.

Trolley Assembly:Lub tsev uas nqa lub hoist raws tus choj girder.

Trolley Ncej:Txhawb nqa lub hoist.

Trolley Log:Khiav raws lub flange ntawm tus choj girder.

Trolley Tsav:Lub cev muaj zog thiab lub zog uas txav lub trolley (tuaj yeem yog hluav taws xob lossis phau ntawv).

Hook Block:Lub rooj sib txoos uas tuav tus nuv, feem ntau nrog ntau sheaves rau txhua yam kom zoo dua.

Bridge Travel Drives:

Tsav Tsav Tsheb:Mounted ntawm cov tsheb thauj khoom kawg kom txav tag nrho cov crane.

Log:Flanged log uas khiav ntawm txoj kab khiav.

 

3. Fais fab & Tswj System (Nerves)

Fais fab mov:

Festoon System:Lub trolley thiab taug qab qhov system uas nqa thiab tswj lub zog hloov tau yooj yim. Feem ntau hauv kev cob qhia.

Conductor Bar System:Npog nruj zog tuav uas khiav parallel mus rau txoj kev khiav. Ntau txhim khu kev qha rau hnyav- siv lub luag haujlwm.

Tswj Interface:

Pendant chaw nres tsheb:Lub laub khawm - khawm tswj lub thawv txuas nrog lub crane los ntawm ib qho yooj yim cable. Tus neeg teb xov tooj taug kev nrog lub nra.

Xov tooj cua tswj chaw taws teeb:Lub wireless transmitter uas tso cai rau tus neeg teb xov tooj los tswj lub crane los ntawm txhua qhov chaw ntawm lub rooj cob qhia hauv pem teb. Qhov no tau pom zoo heev rau kev nyab xeeb thiab pom kev.

Tswj Vaj Huam Sib Luag:Cov khoom siv hluav taws xob hauv tsev xws li contactors, overload relays, thiab qee zaum Variable Frequency Drive (VFD) rau kev tswj kom nrawm.

4. Kev Nyab Xeeb Kev Nyab Xeeb (Lub Neej)

Limit Switches:

Hoist Upper/Lower Limit Switches:Tsis siv neeg txiav fais fab ntawm qhov kawg ntawm kev sib tw mus ncig.

Mus ncig teb chaws Limit Switches:Nres lub crane lossis trolley ntawm qhov kawg ntawm txoj kev khiav los yog girder.

Kev tiv thaiv overload:Ib qho khoom siv uas tiv thaiv lub hoist los ntawm kev nqa lub nra tshaj nws qhov peev xwm ntsuas.

Braking Systems:

Hoist Nres:Tuav lub load txiav.

Travel Brakes:Nyob rau tsav motors rau kev tswj nres.

Emergency Stop Buttons:Nyob rau ntawm qhov chaw nres tsheb pendant thiab feem ntau ntawm ntau lub ntsiab lus ntawm lub crane rau kev txiav hluav taws xob tam sim.

Ceeb toom Device:Lub horn lossis buzzer ceeb toom cov neeg ua haujlwm thaum lub crane nyob hauv kev txav.

Rhiav -Kev txiav txim siab tshwj xeeb

Headroom:Qhov chaw nruab nrab ntawm tus nuv -txo txoj hauj lwm thiab hauv pem teb. Ib qho kev sib tw crane feem ntau muaj qhov zoo dua hauv lub taub hau hauv qhov qis -rhiav kev tshem tawm.

Clearance:Xyuas kom lub crane tsis cuam tshuam nrog lub qhov rooj, teeb pom kev zoo, qhov cua, lossis lwm yam khoom siv nyiaj siv ua haujlwm.

Pem Teb Chaw:Lub crane qhov kev pab them nqi yuav tsum phim lub rooj cob qhia kev ua haujlwm, feem ntau npog thaj chaw tseem ceeb xws li tau txais, machining, thiab chaw nres tsheb sib dhos.

Xaus:Txhua feem ntawm lub rooj cob qhia Hluav Taws Xob Hluav Taws Xob Choj Crane yog tsim los rautxhim khu kev qha, nyab xeeb, thiab ua haujlwm tau zoonyob rau hauv ib puag ncig kev lag luam. Kev sib koom ua ke ntawm cov qauv muaj zog, lub zog nqa lub zog, kev tswj hwm kev xav tau, thiab cov yam ntxwv ntawm kev nyab xeeb ua rau nws yog ib qho khoom siv tsis tseem ceeb uas txhim kho cov khoom tsim tau thaum tiv thaiv cov neeg ua haujlwm thiab cov khoom muaj nqis.

Sketch

Main technical

 

 

Qhov zoo ntawm Kev Siv Hluav Taws Xob Hluav Taws Xob Choj Crane hauv Kev Ua Haujlwm

Txhim kho tus choj nyiaj siv ua haujlwm crane hloov chaw ua haujlwm los ntawm kev xa cov kev txhim kho zoo hauv kev ua haujlwm, kev nyab xeeb, thiab kev siv qhov chaw.

 

1. Unmatched Space Efficiency

Maximizes Usable Floor Area:Lub crane ua haujlwm nyiaj siv ua haujlwm, tshem tawm tag nrho cov kev xav tau ntawm txoj kab dav dav uas xav tau los ntawm forklifts. Qhov no tso tawm qhov chaw muaj txiaj ntsig hauv pem teb rau ntau lub tshuab, chaw ua haujlwm, lossis chaw cia khoom.

Kev Pabcuam Tag Nrho:Nws tsim ib qho "lifting grid" hla tag nrho thaj chaw ua haujlwm, tso cai rau cov khoom thauj thiab thauj ncaj qha mus rau txhua qhov chaw yam tsis muaj kev cuam tshuam.

2. Dramatic Productivity Gains

Ib -Tus Neeg Ua Haujlwm:Ib tus neeg ua haujlwm ib leeg tuaj yeem txav cov khoom hnyav sai thiab yooj yim, txo qis kev ua haujlwm thiab sijhawm tos.

Faster Material Handling:Tsiv lub thauj khoom hla lub rooj cob qhia yuav siv sij hawm ib feem ntawm lub sij hawm piv rau phau ntawv txoj kev los yog siv lub forklift, uas tej zaum yuav tau mus rau ib ncig ntawm obstacles.

Streamlined Workflow:Ua kom muaj kev sib luag, tsis tu ncua ntawm cov ntaub ntawv los ntawm kev txais, mus rau kev ua, kev sib dhos, thiab thaum kawg mus rau shipping.

3. Txhim khu kev ruaj ntseg thiab Ergonomics

Tshem Tawm Los Ntawm Txhais Tes Heavy Lifting:Tshem tawm qhov tseem ceeb ntawm kev raug mob musculoskeletal nyob rau hauv ib lub rooj cob qhia, tiv thaiv cov neeg ua haujlwm los ntawm cov kab mob nraub qaum thiab lwm yam kev raug mob.

Txo Forklift Dependency:Txo qhov kev pheej hmoo ntawm kev sib tsoo, cov lus qhia -overs, thiab cov neeg taug kev raug xwm txheej cuam tshuam nrog kev tsheb forklift.

Tswj Load Movement:Cov neeg ua haujlwm tuaj yeem coj cov khoom thauj tau meej thiab los ntawm qhov chaw nyab xeeb (tshwj xeeb tshaj yog nrog lub xov tooj cua chaw taws teeb), ua kom lawv pom tseeb ntawm cov ntsiab lus pinch thiab poob phom sij.

4. Superior Versatility thiab Precision

Siv cov khoom sib txawv:Muaj peev xwm nruab nrog ntau yam txuas xws li hooks, hlau nplaum, lub tshuab nqus tsev, lossis C-hooks los tuav raw khoom, cov khoom tiav, tshuab, thiab cov cuab yeej.

Precise Load Placement:Tso cai rau qeeb, nti - qhov chaw zoo tshaj plaws ntawm kev thauj khoom mus rau cov tshuab, sib dhos jigs, lossis ntim khoom, uas yog qhov tseem ceeb rau kev tswj kom zoo thiab tiv thaiv kev puas tsuaj rau cov khoom kim.

5. Strong Return on Investment (ROI)

Txo Cov Nqi Ua Haujlwm:Txo cov nqi zog, txo cov khoom puas tsuaj los ntawm kev tuav, thiab txo kev cia siab rau ntau yam khoom siv txawb.

Nce tso zis:Los ntawm kev ua kom cov txheej txheem tsim khoom lossis kho, lub crane ncaj qha ua rau muaj kev nkag siab ntau dua thiab cov nyiaj tau los.

 

Cov ntawv thov hauv Kev Ua Haujlwm

Lub tshuab hluav taws xob overhead choj crane yog ntau yam zoo kawg thiab tuaj yeem siv tau rau ze li ntawm txhua qhov chaw ntawm kev cob qhia tsis khoom.

 

1. Cov khw muag khoom thiab CNC Centers

Loading / Unloading Tshuab:Lifting raw steel billets, txhuas blocks, thiab loj castings mus rau lathes, milling machines, thiab CNC chaw.

Tsiv Finished Parts:Kev thauj cov khoom siv tshuab mus rau thaj chaw tshuaj xyuas lossis chaw tu.

2. Fabrication thiab Vuam khw

Hlau Phaj thiab Sheet Hlau:Txav cov hlau loj loj rau cov rooj txiav (laser, plasma, waterjet).

Positioning Weldments:Lifting thiab rotating hnyav thav duab thiab cov qauv rau vuam, ua kom pom kev ergonomics rau cov vuam thiab zoo ib yam.

3. Kev sib dhos thiab cov kab ntau lawm

Positioning Sub-Assemblies:Lifting cav blocks, gearboxes, los yog lub tshuab loj thav duab mus rau cov kab sib dhos.

Kev tuav cov khoom loj:Tsiv loj, tsis yooj yim, los yog ua tau txawv txawv zoo li qhov chaw rau hauv qhov chaw nrog precision.

4. Kho thiab Kho Bays

Cav thiab Cheebtsam tshem tawm:Lifting cav, kis tau tus mob, thiab hydraulic units tawm ntawm lub tsheb, machinery, thiab industrial cov khoom rau overhaul.

Tooling Hloov:Kev tuav cov pwm hnyav, tuag, thiab cov cuab yeej rau cov xovxwm thiab cov tshuab txhaj tshuaj molding.

5. Warehousing and Staging Areas

Txais thiab khaws cov ntaub ntawv:Tshem tawm cov khoom nyoos los ntawm cov tsheb thauj khoom thiab teeb tsa lawv hauv cov racks.

Kitting thiab Staging:Tsiv cov khoom siv thiab cov khoom siv mus rau thaj chaw tsim khoom tshwj xeeb.

 

Cov txheej txheem ntau lawm rau ibElectric Overhead Choj Craneyog ib tug systematic ib theem zuj zus ntawm engineering, fabrication, sib dhos, thiab xeem. Ntawm no yog cov ncauj lus kom ntxaws.

 

Theem 1: Tsim & Engineering

Qhov no yog lub hauv paus theem uas lub crane kev ua tau zoo thiab kev nyab xeeb raug txhais.

Client Requirements Analysis:Kev tshuaj xyuas cov tsis tseem ceeb: muaj peev xwm, ncua, nqa qhov siab, lub voj voog lub luag haujlwm, thiab kev xav tau ntawm kev ua haujlwm (xws li, txoj kev tswj hwm, cov yam ntxwv tshwj xeeb).

Structure & Mechanical Design:

Structural Analysis:Kev suav cov loads thiab kev ntxhov siab los txiav txim siab qhov tsim nyog girder loj thiab hom (ib zaug/ob, I-beam/box girder).

Kev xaiv cov khoom siv:Qhia txog lub hoist, trolley, tsav motors, log, thiab gearboxes.

Hluav taws xob tsim:Tsim schematics rau lub hwj chim mov, tswj lub cev muaj zog, thiab kev ruaj ntseg circuits.

Bill of Materials (BOM) Tsim:Sau tag nrho cov khoom siv raw thiab cov khoom yuav khoom.

 

Theem 2: Cov Khoom Muag Khoom & Kev Npaj

Kev yuav khoom:Kev muag khoom steel kab, daim hlau, thiab cov khoom yuav khoom (hoists, motors, hluav taws xob iav).

Kev npaj khoom siv:Cov khoom siv hlau raug txiav kom ntev siv cov saws lossis CNC plasma cutters. Lub qhov yog drilled los yog xuas nrig ntaus rau bolts thiab kev sib txuas.

 

Kauj Ruam 3: Cov Qauv Fabrication & Sib dhos

Qhov no yog qhov uas lub crane tus ncej tsim.

Girder Fabrication:

Rau kuv -beam girders: Npaj thiab txhawb tus qauv kuv-beams yog tias tsim nyog.

Rau lub thawv girders: Txiav lub vev xaib thiab flange daim hlau, vuam lawv ua ke nrog cov stiffeners sab hauv.

End Truck Fabrication:Tsim cov tsheb thauj khoom kawg uas lub tsev lub log thiab tsav tsheb.

Vuam:Tag nrho cov txheej txheem kev sib txuas yog welded los ntawm cov kws muaj ntawv pov thawj. Cov welds tseem ceeb tuaj yeem raug tshuaj xyuas los ntawm ultrasound.

Machining:Machining mounting nto rau cov ntsia hlau thiab cov tsav tsheb kom ntseeg tau tias kev sib raug zoo.

 

Theem 4: Mechanical Assembly

Cov txheej txheem thav duab yog ua ke nrog cov tshuab tshuab.

Choj Assembly:Lub ntsiab girder (s) txuas nrog cov tsheb thauj khoom kawg, ua kom tiav cov qauv choj.

Log & qag Installation:Cov log yog mounted rau cov tsheb thauj khoom kawg. Axles thiab tsav Cheebtsam yog ntsia rau lub zog mus ncig.

Trolley Assembly:Lub trolley ncej yog tsim, thiab cov log yog txuas nrog. Tom qab ntawd lub hoist unit yog mounted rau lub trolley ncej.

Hook Attachment:Tus nuv thaiv yog txuas nrog lub hoist txoj hlua hlau los yog saw.

 

Kauj Ruam 5: Hluav Taws Xob & Tswj Kev Txhim Kho

Kev xaim:Cov kab hluav taws xob tau khiav raws tus qauv crane mus rau lub cev muaj zog, hoist lub cev muaj zog, thiab cov ntsiab lus tswj.

Control System Installation:Lub pendant tswj chaw nres tsheb los yog xov tooj cua receiver yog ntsia thiab wired. Control panels nrog contactors thiab overload tiv thaiv yog mounted.

Kev teeb tsa hluav taws xob:Txhim kho lub festoon system los yog tus neeg xyuas pib tuav rau lub zog xa khoom.

Cov cuab yeej kev nyab xeeb:Txhim kho thiab xaim txwv cov keyboards, nres thaum muaj xwm ceev, thiab cov khoom siv tiv thaiv overload.

 

Theem 6: Ua ntej-Kev kuaj & Kev Tshuaj Xyuas (FAT)

Lub crane tag nrho tau raug kuaj xyuas kom nws ua tau raws li txhua yam kev qhia tshwj xeeb thiab cov qauv kev nyab xeeb.

Kev tshuaj xyuas qhov muag:Tshawb xyuas kev ua haujlwm, kev sib txuas kom raug, thiab kev sib dhos kom raug.

Tsis muaj -Load Test:Ua haujlwm txhua qhov kev taw qhia (hoisting, trolley mus ncig, choj mus ncig) yam tsis muaj kev thauj khoom los kuaj xyuas kev ua haujlwm du thiab suab nrov txawv txav.

Load Test:

Static Load Test:Lifting ib qho kev xeem load125% ntawm qhov ntsuas muaj peev xwmthiab tuav nws los txheeb xyuas cov qauv kev ncaj ncees thiab nres tuav lub peev xwm.

Dynamic Load Test:Kev nqa110% ntawm qhov ntsuas muaj peev xwmthiab khiav nws los ntawm txhua qhov kev taw qhia kom ntseeg tau tias kev ua tau zoo hauv kev ua haujlwm.

Safety Function Test:Txheeb xyuas qhov kev ua haujlwm ntawm txhua qhov txwv hloov pauv, nres, E- nres, thiab cov khoom tiv thaiv overload.

 

Theem 7: Dismantling, Painting & Ntim

Dismantling:Lub crane yog ib nrab disassembled rau hauv cov lus qhia (girders, kawg tsheb thauj khoom, trolley) rau shipping.

Kev kos duab:Tag nrho cov khoom yog pleev xim rau nrog primer thiab topcoat rau kev tiv thaiv corrosion.

Ntim:Cov khoom siv tau ntim khoom ruaj ntseg, nrog rau kev saib xyuas tshwj xeeb rau kev tiv thaiv machined nto, xov, thiab cov khoom siv hluav taws xob.

 

Kauj Ruam 8: Kev Txhim Kho & Kev Ua Haujlwm (SAT)

Site Erection:Lub crane yog reassembled ntawm tus neeg siv khoom txoj kev khiav.

Kev sib txuas zaum kawg:Hluav taws xob fais fab txuas nrog, thiab kev kuaj zaum kawg tau ua.

Site Commissioning & SAT:Lub crane tau dhau qhov kev sim ua haujlwm kawg hauv nws qhov chaw ua haujlwm tiag tiag.

Kev cob qhia neeg ua haujlwm:Cov neeg siv khoom lag luam raug cob qhia txog kev nyab xeeb thiab siv tau zoo.

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.