Ob chav Girder Electromagnetic Overhead Crane

Vim li cas thiaj xaiv no Crane?

✔ Qhov zoo tshaj plaws rau steel - hnyav kev lag luam-Maximizes productivity nyob rau hauv cov hlau tuav.
✔ Txo cov nqi zog- Minimizes manual rigging ua hauj lwm.
✔ Txhim khu kev nyab xeeb ntawm chaw ua haujlwm- Tsis muaj hlua khi los yog hlua.

 

Ntsiab nta & Cheebtsam

1. Ob chav Girder Choj qauv

Ob qhov hnyav- lub luag haujlwm girders (lub thawv- hom lossis truss tsim) kom muaj peev xwm thauj khoom siab (feem ntau5–{1}} tons).

Muab zoo duanuv qhov siabthiabncuatshaj ib -girder cranes.

2. Electromagnetic Lifter (Electromagnet)

Tsim los ntawmDC tam sim noua kom muaj zog magnetic teb.

Nqa tautiaj tus hlau daim hlau, puag ncig tuav, los yog seem hlautsis muaj hlua / chains.

Adjustable lifting quab yuam(nws txawv nrog cov khoom thickness thiab hnyav).

3. Trolley & Hoist System

Motorized trolleytxav raws girders kom meej qhov chaw.

Hoist mechanism(chain lossis hlua hlua) tsa / txo cov electromagnet.

Qee cov qauv muaj xws li alub rotatorrau tig loads.

4. Fais fab & Tswj System

Fais fab mov(nrog roj teeb thaub qab rau kev nyab xeeb).

Cabin los yog chaw taws teeb tswjrau tus neeg teb xov tooj yooj.

Voltage regulatorkho magnetic zog.

5. Cov Txheej Txheem Kev Nyab Xeeb

Fais fab xwm ceev -tawm(EPO) thaum fais fab tuag.

Kev tiv thaiv overloadtiv thaiv cov hlau nplaum detachment.

Anti -sway systemrau ruaj khov lifting.

 

Sib piv: Electromagnetic vs. Hook-Based Overhead Cranes

Feature	Electromagnetic Crane	Standard Hook Crane
Load Hom	Tsuas yog ferrous hlau	Txhua yam khoom (nrog slings)
Lifting ceev	Faster (tsis muaj rigging)	Slower (yuav tsum tau txuas)
Precision	High (direct contact)	Nyob ntawm kev rigging
Kev tu	Higher (cov khoom siv hluav taws xob)	Lower (mechanical nkaus xwb)

 

Core Cheebtsam: Bearing, Gearbox, Tsav, Twj

Qhov chaw ntawm Keeb Kwm: Henan, Suav

Warranty: 1 Xyoo

Qhov hnyav (KG): 2000 kg

Video tawm -kev tshuaj xyuas: Muab

Machinery Test Report: Muab

Design: Ob chav beam

Efficiency: high efficiency

Kev khiav hauj lwm ceev: kev khiav hauj lwm ceev

Kev ruaj ntseg: Kev tiv thaiv - ua haujlwm viav vias

Xim: xaiv tau

Lub Zog: 110V / 220V / 230V / 380V / 440V, customized

Ntev: 7.5-31.5m

Ntawm no yog cov ncauj lus kom ntxaws txog covCheebtsam ntawm Ob Chav Girder Electromagnetic Overhead Crane:

 

1. Cov Txheej Txheem Tseem Ceeb

A. Ob Chav Girder Choj

Ob tug parallel girders(lub thawv- hom lossis truss tsim) hla lub crane bay.

Ua los ntawm siab -lub zog steel rauhnyav -lub luag haujlwm nqa (5-100+ tons).

Muabzoo dua nuv qhov siabtshaj ib -girder cranes.

 

B. Xaus Trucks (End Carriages)

Steel ncej nroglub loguas khiav ntawm txoj kev tsheb ciav hlau.

Ntimtsav motors, brakes, thiab buffersrau kev txav mus los.

C. Khiav kab teeb & Rails

Txhawb nqa tag nrho cov qauv crane.

Nruab rau ntawm lub tsev kab lossis kev txhawb nqa dawb.

2. Lifting & Handling Cheebtsam

A. Electromagnet (Lifting Magnet)

Core tivthaiv uasgenerates magnetic tebthaum muaj zog.

DC - zog(yuav tsum tau rectifier hloov AC rau DC).

Hom:

Rectangular hlau nplaumrau daim hlau / ntawv.

Lub voj voog hlau nplaumrau coils / seem.

Ntau- ncej hlau nplaumrau cov duab tsis xwm yeem.

B. Magnet Power Supply System

Thyristor rectifier- Hloov AC rau DC rau cov hlau nplaum.

Cable reel los yog festoon system- Muab lub zog rau cov hlau nplaum.

thaub qab roj teeb- Tiv thaiv kev poob qis thaum lub zog tsis ua haujlwm.

C. Hoist & Trolley

Hluav taws xob hoist(chain lossis hlua hlua) - tsa / txo cov hlau nplaum.

Motorized trolley- Txav cov hlau nplaum raws cov girders.

Tej zaum muaj xws li alub rotatortig loads.

 

3. Tsav & Tsav Systems

A. Choj Tsav

Motors, gearboxes, thiab lograu longitudinal txav.

Ntau zaus- tswj taurau kev pib / nres.

B. Trolley Tsav

Tso caihla - mus ncigraws cov kab.

Precision tswj kom raug qhov chaw.

C. Braking Systems

Electromagnetic brakes- Rau kev tso tseg tam sim ntawd.

Thaum muaj xwm ceev nres- Kev ntsuas kev nyab xeeb thaub qab.

4. Hluav taws xob & Tswj Systems

A. Tus neeg khiav dej num tswj

Pendant tswj( dai - nqis los yog chaw taws teeb wireless).

Cabin tswj(rau cov cranes loj nrog kev pom zoo dua).

B. Hluav taws xob vaj huam sib luag

Main disconnect hloov- Rau kev txiav tawm lub zog.

Contactors, relays, thiab PLC- Rau automation.

Kev tiv thaiv overload- Tiv thaiv cov hlau nplaum tsis ua haujlwm.

C. Cov cuab yeej kev nyab xeeb

Load limiter- Tiv thaiv kom tsis txhob overloading.

Txwv cov keyboards- Nres crane ntawm qhov kawg.

Anti -sway system- Txo lub viav vias load.

5. Cov Khoom Pab Koom Tes

Txias qhov system- Tiv thaiv cov hlau nplaum overheating.

Cable tswj- Festoon lossis reel rau fais fab / cov ntaub ntawv cables.

Teeb pom kev & tswb- Rau kev pom thiab ceeb toom.

Sketch

Main technical

 

 

Qhov zoo ntawm Ob Chav Girder Electromagnetic Overhead Crane

Kev Siv Khoom Siv Tau Zoo

Tsis xav tau cov hlua / chains- Cov electromagnet ncaj qha nqa cov ntaub ntawv ferrous, txo lub sijhawm teeb tsa.

Faster loading / unloadingpiv rau ib txwm nuv-raws li cranes.

High Precision & Tswj

Adjustable magnetic quab yuamtso cai tuav cov khoom thicknesses sib txawv.

Qhov chaw dunrog kev tswj ceev ceev (ntawm zaus tsav).

Muaj kev nyab xeeb ntxiv

Tsis muaj manual riggingtxo cov neeg ua haujlwm raug mob.

Ua tsis tiav-txoj kev nyab xeeb(lub zog thaub qab, nres thaum muaj xwm ceev) tiv thaiv kev poob qis.

Versatile Load Handling

Nqa tausteel phaj, coils, kav dej, seem hlau, thiab machinery qhov chaw.

Haum rau ob qho tib sistacked thiab xoob cov ntaub ntawv.

Qhov chaw -Txuag Tsim

Ob chav girder qauvmaximizes nuv qhov siab, cia zoo warehouse chaw siv.

Tsis xav tau cov cuab yeej clamping ntxiv.

Automation Compatibility

tuaj yeem koom ua ke nrogPLC systemsrau automated Hoobkas ua haujlwm.

Txhawb nqakev saib xyuas tej thaj chaw debrau kev lag luam 4.0 daim ntawv thov.

 

Daim ntawv thov ntawm Ob Chav Girder Electromagnetic Overhead Crane

1. Steel Mills & Hlau Fabrication

tuavsteel coils, nplooj ntawv, thiab daim hlaunyob rau hauv dov mills.

Kev thauj mus loscastings, billets, thiab structural beams.

2. Cov khoom khib nyiab & cov nroj tsuag rov ua dua tshiab

Kev txheeb thiab txav musferrous seem hlau.

Loading / unloading shredded steel rau recycling.

3. Shipbuilding & Heavy Machinery

Kev nqasteel hull seem, cav qhov chaw, thiab cov hlau loj.

Qhov chawwelded qauvhauv cov kab sib dhos.

4. Kev tsim kho & kev tsim vaj tsev

tuavCov khoom siv hluav taws xob (rebar), girders, thiab steel ncej.

Kev thauj mus losprefabricated steel modules.

5. Automotive & Manufacturing

Tsivstamped hlau qhov chawnyob rau hauv cov kab ntau lawm.

tuavnias pwm thiab tuag.

6. Chaw nres nkoj & Logistics

Loading / unloadinghlau cargolos ntawm nkoj thiab tsheb thauj khoom.

stackingsteel thawv thiab coilshauv tsev kho mob.

 

Cov txheej txheem tsim khoom rau a45-tuj Ob Chav Girder Nyiaj Siv Ua Haujlwm Cranesuav nrog ntau theem tseem ceeb, txij li kev tsim qauv mus rau qhov kev sim zaum kawg. Hauv qab no yog cov kauj ruam ntxaws ntxaws -los ntawm - kauj ruam qhia:

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1. Tsim & Engineering

Load & Span xam xam: Txiav txim siab lub peev xwm crane (45 tons), ncua (nruab nrab ntawm kev sib tw), nqa qhov siab, thiab lub voj voog ua haujlwm (FEM / ISO kev faib tawm).

Tus Qauv Tsim:

Main girders (lub thawv-hom lossis truss tsim)

Xaus carriages (rau kev txav raws li kev tsheb nqaj hlau)

Hoist thiab trolley mechanism

Hluav taws xob & Mechanical Design:

Lub cev muaj zog, gearbox, nres, thiab tswj qhov system

Hluav taws xob, pendant / xov tooj cua chaw taws teeb tswj, lossis kev ua haujlwm hauv tsev

Software & Simulation: Finite Element Analysis (FEA) rau kev ntsuam xyuas kev ntxhov siab.

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2. Kev yuav khoom

Steel Phaj & Profiles: High-zoo Q235B/Q345B steel rau girders.

Hluav taws xob Cheebtsam: Cov motors (hoist/travel), brakes, limit switches, and control panels.

Mechanical Parts: Log, iav, hlau hlua, hooks, thiab bearings.

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3. Fabrication ntawm Main Cheebtsam

A. Ob Chav Girder Fabrication

Txiav & Vuam: CNC plasma txiav rau precision; Tsis siv neeg submerged arc vuam (SAW) rau girders.

Kev sib dhos: Teem thiab weld girders nrog kawg carriages.

Tua Blasting & Painting: Anti-kev kho xeb (primer + topcoat).

B. Hoist & Trolley Assembly

Hoist Mechanism:

45-tuj hluav taws xob hlau hlua hoist (los yog saw hoist).

Nruas, lub cev muaj zog, gearbox, thiab nres sib dhos.

Trolley Ncej: Fabrication and mounting of wheels, motors, and rails.

C. Xaus Carriages

Kev tsim kho ncej: Welded steel nrog lub log sib dhos.

Buffers & Bumpers: Kev teeb tsa rau kev tiv thaiv kev sib tsoo.

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4. Kev teeb tsa hluav taws xob

Txuas & Tswj:

Fais fab mov (3-theem AC)

Variable Frequency Drives (VFDs) rau kev ua haujlwm zoo

Pendant / chaw taws teeb tswj qhov system

Cov cuab yeej kev nyab xeeb:

Overload txwv

Limit switches (saum toj / qis mus ncig)

Thaum muaj xwm ceev nres

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5. Kev sib dhos & kev koom ua ke

Erection ntawm Girders: Mount ob chav girders mus rau qhov kawg carriages.

Trolley & Hoist Installation: Txoj hauj lwm trolley ntawm girders; ruaj ntseg hoist.

Rail Alignment: Xyuas kom cov tsheb ciav hlau khiav yog theem thiab sib npaug.

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6. Kev Ntsuas & Kev Tswj Xyuas Zoo

A. Kev Xeem Lub Hoobkas (ua ntej xa khoom)

Tsis muaj -Load Test: Khiav crane yam tsis muaj load los xyuas kev txav, nres, thiab tswj.

Load Test:

Kev Xeem Static: 1.25 × rated load (56.25 tons) rau 10 mins.

Dynamic Test: 1.1 × rated load (49.5 tons) nrog txav.

Kev kuaj xyuas kev nyab xeeb: Txheeb xyuas cov kev txwv txwv, nres thaum muaj xwm ceev, thiab kev tiv thaiv overload.

B. Ntawm -Site Testing (Tom qab kev teeb tsa)

Re-khiav cov kev xeem thauj khoom nyob rau hauv kev saib xyuas cov neeg siv khoom.

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7. Painting & Corrosion tiv thaiv

Txheej kawg: Huab cua- pleev xim rau (xws li, epoxy zinc-nplua nuj primer).

Cov cim: Daim ntawv lo rau lub peev xwm thauj khoom, ceeb toom, thiab cov ntaub ntawv tsim khoom.

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8. Ntim & Xa khoom

Disassembly (yog tias xav tau): Rau kev thauj mus los yooj yim.

Ntim: Waterproof wrapping rau hiav txwv / av shipping.

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9. Kev teeb tsa & Kev Ua Haujlwm (Ntawm -Site)

Runway Beam Inspection: Ua kom muaj kev sib raug zoo thiab muaj zog.

Crane Assembly: Reassemble girders, hoist, thiab hluav taws xob tshuab.

Kev Xeem Kawg: Ua cov kev xeem thauj khoom thiab kev cob qhia neeg ua haujlwm.

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.