40t QC Manget Overhead Crane

QC Magnet Overhead Crane yog dab tsi?

Nws feem ntau yog aob -girder overhead craneqhov twg tag nrho cov kab ke-cov qauv, cov khoom siv hluav taws xob, thiab kev tswj hwm- yog tsim los ua ke nrog cov hlau nplaum muaj zog. Nws yog qhov kev daws teeb meem zoo tshaj plaws rau kev txav cov hlau, hlau, thiab seem.

Qhov zoo ntawm QC Magnet Overhead Crane

Extreme Efficiency:Tshem tawm qhov xav tau ntawm cov hlua, hooks, lossis chains. Cov hlau nplaum txuas thiab tso tawm los ntawm kev thauj khoom tam sim, txo qis lub sij hawm voj voog.

Khiav qhov nyuaj Loads:Qhov zoo tshaj plaws rau kev txav ib lub phaj hlau los ntawm ib pawg, xoob cov hlau, lossis lwm yam khoom uas nyuaj rau sling.

Txo Cov Nqi Ua Haujlwm:Ib tus neeg teb xov tooj tuaj yeem tswj hwm tag nrho cov txheej txheem thauj khoom / tshem tawm / khaws cia yam tsis muaj neeg ua haujlwm hauv av.

Tsawg kawg Load Damage:Lub teb sib nqus siv txawm tias lub siab, tsis txhob khawb thiab distortions tshwm sim los ntawm txhua yam grapples lossis hooks.

Versatility:Thaum tsim los rau cov hlau nplaum, feem ntau nws tuaj yeem haum nrog tus nuv thaiv rau qee zaus cov pa nqa.

Puas yog QC Magnet Overhead Crane Txoj Cai rau Koj?

Xav txog qhov crane no yog tias koj ua haujlwm:

Ua haujlwm feem ntaucarbon steel los yog hlau(tsis yog aluminium, stainless, thiab lwm yam).

Yuav tsum muajsiab - caij tsheb kauj vabntawm cov ntaub ntawv.

Nrhiav rautxo nqi zogthiabtxhim kho kev nyab xeeb.

Kuaj cov khoom uas yognyuaj rau sling(xws li cov ntawv los yog xoob xoob).

Kev txhawj xeeb txogkhoom puas tsuajlos ntawm mechanical hooks.

Core Cheebtsam: Bearing, Gearbox, Tsav, Twj

Qhov chaw ntawm Keeb Kwm: Henan, Suav

Warranty: 1 Xyoo

Qhov hnyav (KG): 2000 kg

Video tawm -kev tshuaj xyuas: Muab

Machinery Test Report: Muab

Design: Ob chav beam

Efficiency: high efficiency

Kev khiav hauj lwm ceev: kev khiav hauj lwm ceev

Kev ruaj ntseg: Kev tiv thaiv - ua haujlwm viav vias

Xim: xaiv tau

Lub Zog: 110V / 220V / 230V / 380V / 440V, customized

Ntev: 7.5-31.5m

Cheebtsam ntawm aQC Magnet Nyiaj Siv Ua Haujlwm Cranetsim kom muaj kev sib koom ua ke uas cov qauv crane, cov tshuab hluav taws xob, thiab cov hlau nplaum nws tus kheej yog tsim los ua haujlwm hauv kev sib koom ua ke kom muaj kev nyab xeeb thiab ua haujlwm zoo ntawm cov khoom siv ferrous.

Ntawm no yog cov ncauj lus kom ntxaws txog nws cov ntsiab lus tseem ceeb.

1. Cov qauv siv nyiaj siv ua haujlwm crane

Qhov no yog lub moj khaum ruaj khov tsim los rau hnyav - lub luag haujlwm cycles.

Ob chav Main Girders:Thawj kab kab rov tav. Qhov ob -girder tsim muab lub zog, rigidity, thiab tseem ceeb tshaj, qhovnuv qhov siabyuav tsum nqa cov khoom loj loj nrog cov hlau nplaum.

End Trucks:Cov qauv ntawm txhua qhov kawg ntawm tus choj uas nyob hauv lub log thiab tsav cov txheej txheem rau kev txav tag nrho cov crane raws txoj kev khiav.

Ntev mus txawv tebchaws:Cov motors, gearboxes, thiab log mounted ntawm lub tsheb kawg uas ua rau lub crane taug kev ntev ntawm lub bay.

Hoist Unit:Lub luag haujlwm hnyav - lub luag haujlwm hoist tsim los rau kev tswj kom meej, lub luag haujlwm rau kev tsa thiab txo cov hlau nplaum. Nws yuav tsum tau muab kev ua haujlwm du kom tsis txhob muaj lub viav vias load.

Trolley Assembly:Lub thav duab uas nqa lub hoist thiab taug kev raws li txoj kev nyob rau sab saum toj ntawm lub ntsiab girders, tso cai rau hla - ntse txav.

2. Sib Nqus Lifting System

Qhov no yog lub plawv tshwj xeeb ntawm crane uas txawv nws los ntawm tus qauv overhead crane.

Electromagnet (Lub Lifter):

Kev tsim kho:Lub plhaub loj, ruaj khov steel vaj tsev nyob ib lossis ntau lub cores ntawm cov hlau mos qhwv nrog hnyav tooj liab windings.

Muaj nuj nqi:Thaum Direct Current (DC) hluav taws xob hla dhau los ntawm cov windings, nws tsim ib qho chaw sib nqus muaj zog uas ua rau cov tub ntxhais thiab lub plhaub sab nraud, ua rau muaj qhov sib nqus hauv cov khoom hauv qab no.

DC Power Supply System:

Thyristor Rectifier / Generator Teeb:Lub tshuab hluav taws xob xav tau DC lub zog. Chav tsev no, mounted rau ntawm tus choj crane, hloov qhov chaw tus qauv Alternating Current (AC) mus rau DC tswj qhov xav tau. Cov tshuab niaj hnub siv thyristor rectifiers rau lawv cov kev ua haujlwm thiab kev tswj xyuas.

Cable Reel:

Lub cev muaj zog-tsav los yog caij nplooj ntoos hlav-tsav reel uas tswj cov hnyav, hloov tau lub zog cable txuas lub crane rau cov hlau nplaum. Nws them tawm cable thaum cov hlau nplaum qis thiab thim rov qab thaum tsa, tiv thaiv kev puas tsuaj, tangling, thiab hnav.

3. Tswj & Kev Tswj Xyuas Kev Nyab Xeeb

Cov tshuab no ua kom muaj kev ua haujlwm zoo thiab, qhov tseem ceeb tshaj, kev nyab xeeb.

Control Vaj Huam Sib Luag & Magnet Controller:

Lub tsev lub programmable logic controller (PLC), contactors, thiab tshwj xeebmagnet maub los. Cov maub los no tsis yog tig cov hlau nplaum rau / tawm; nws feem ntau suav nrog lub voj voog "de-magnetizing" uas siv cov mem tes rov qab los tiv thaiv cov hlau nplaum seem, kom ntseeg tau tias muaj kev tso tawm huv.

Roj teeb Backup Unit (BBU):

Qhov no yog qhov tsis yog -kev sib tham txog kev nyab xeeb.Nyob rau hauv qhov kev tshwm sim ntawm tag nrho cov hwj chim tsis ua hauj lwm ntawm lub crane, lub BBU tam sim ntawd thiab cia li muab DC hwj chim rau lub electromagnet. Qhov no tiv thaiv qhov kev puas tsuaj loj poob qis, tso cai rau tus neeg teb xov tooj kom muaj kev nyab xeeb txo qis rau hauv av. Nws cov nqi thiab kev noj qab haus huv tau saib xyuas tas li.

Tus neeg khiav dej num tswj:

Xov tooj cua tswj chaw taws teeb:Qhov no yog tus qauv. Nws tso cai rau tus neeg teb xov tooj txav mus rau hauv pem teb kom pom kev pom kev ntawm lub nra thiab ib puag ncig, uas yog qhov tseem ceeb rau kev nyab xeeb thiab kev ua haujlwm zoo thaum tuav cov khoom tsis zoo xws li cov khoom seem.

Cov cuab yeej kev nyab xeeb:

Load Moment Indicator (LMI):Saib xyuas qhov hnyav ntawm qhov load kom tsis txhob overloading lub crane.

Limit Switches:Tiv thaiv lub hoist, trolley, thiab choj hla dhau - mus ncig.

Kev tiv thaiv thermal:Sensors ntawm cov hlau nplaum thiab rectifier los tiv thaiv overheating.

Sketch

Main technical

Qhov zoo ntawm QC Magnet Overhead Crane

Lub crane no muab cov txiaj ntsig hloov pauv hauv kev nrawm, nqi - ua haujlwm tau zoo, thiab kev nyab xeeb rau cov haujlwm tshwj xeeb tuav cov khoom.

1. Kev ua haujlwm tsis sib haum xeeb

Instantaneous Cycling:Cov hlau nplaum txuas thiab tso tawm cov loads hauv vib nas this, tshem tawm lub sij hawm xav tau rau rig slings, hooks, los yog chains. Qhov no ua rau muaj ntau lub voj voog ib teev.

Automated Handling:Cov txheej txheem ntawm khaws thiab xa cov ntaub ntawv yog seamless thiab yuav tsum tsis muaj kev cuam tshuam lub cev los ntawm cov neeg ua haujlwm hauv av.

2. Qhov Tseem Ceeb Txuag Nqi

Txo kev ua haujlwm hnyav:Ib tus neeg teb xov tooj tuaj yeem tswj hwm tag nrho cov khoom thauj, tshem tawm, thiab txheej txheem txheej txheem, tshem tawm qhov xav tau ntawm cov neeg ua haujlwm rigging.

Txo cov khoom puas tsuaj:Magnetic teb siv txawm, tsis yog - cim siab. Qhov no tsis txhob khawb, crimps, thiab distortions tshwm sim los ntawm chains, grapples, los yog mechanical clamps, khaws cia tus nqi ntawm cov khoom (tshwj xeeb tshaj yog tseem ceeb rau cov ntawv tiav los yog daim hlau).

3. Txhim khu kev ruaj ntseg

Tus neeg khiav hauj lwm nrug:Nrog tus qauv xov tooj cua tswj chaw taws teeb, tus neeg teb xov tooj tuaj yeem tso lawv tus kheej rau qhov zoo tshaj plaws saib, deb ntawm txoj kev thauj khoom, kev poob siab, thiab cov hlau nplaum nws tus kheej.

Fail-Safe Design:Kev sib xyaw ua keRoj teeb Backup Unit (BBU)yog ib qho tseem ceeb ntawm kev ruaj ntseg feature uas tiv thaiv kev puas tsuaj loj thauj khoom poob thaum lub hwj chim tsis ua hauj lwm.

Tshem Tawm Rigging Hazards:Tshem tawm cov kev piam sij cuam tshuam nrog cov neeg ua haujlwm nyob rau hauv lossis ze ntawm cov khoom thauj mus txuas thiab tshem tawm rigging.

4. Cov khoom siv versatility

Khiav qhov nyuaj Loads:Kev ua haujlwm zoo ntawm cov haujlwm uas nyuaj rau cov hooks, xws li nqa ib lub phaj hlau los ntawm cov pawg sab saum toj, tuav cov seem xoob, lossis txav cov coils loj, tsis muaj zog.

Adaptable rau ntau yam duab:Ua tau zoo nqa ntau yam ntawm cov khoom ferrous, los ntawm cov kab teeb uas tsim los rau cov khoom seem tsis tu ncua, tsis tas yuav hloov cov ntawv txuas.

5. Tsawg kawg Load Damage

Tsis yog-Kev Sib cuag Lifting:Txij li cov hlau nplaum tsis tas yuav tuav lub load mechanically, tsis muaj kev puas tsuaj rau lub cev lossis taw tes -loading uas tuaj yeem ua rau cov khoom puas.

Kev siv ntawm QC Magnet Overhead Crane

Lub crane no yog ib qho cuab tam tseem ceeb hauv txhua qhov kev lag luam uas cuam tshuam nrog ntau cov hlau thiab hlau.

1. Khawb Hlau Recycling Yards

Daim Ntawv Thov Tseem Ceeb:Qhov no yog qhov quintessential ib puag ncig rau hlau nplaum crane.

Siv Case:

Unloading ferrous seem ntawm cov tsheb thauj khoom thiab cov tsheb ciav hlau.

sorting thiab txav cov khoom nyob rau hauv lub vaj.

Muab cov khoom seem rau hauv shredders, balers, thiab txiav.

Loading processed seem rau kev xa khoom.

2. Steel Service Centers thiab Warehouses

Siv Case:

Kev tuav thiab stacking steel phaj, nplooj ntawv, thiab coils.

Loading thiab unloading tsheb thiab railcars.

Feeding processing lines (e.g., laser cutters, press brakes).

Tsiv cov qauv hlau zoo li kuv- kab teeb thiab kab.

3. Foundries thiab Steel Mills

Siv Case:

Kev them nyiaj yug Crane:Thauj khoom seem hlau, npua hlau, thiab lwm yam ferrous raw cov ntaub ntawv rau hauv melting furnaces.

Hloov Crane:Tsiv cov ntaub ntawv kub (siv tshwj xeeb siab -cov hlau nplaum kub) ntawm cov txheej txheem.

4. Ports thiab Terminal Operations

Siv Case:

Unloading steel khoom (coils, daim hlau, structurals) los ntawm nkoj.

Loading steel rau export.

Tuav cov khib nyiab loj hauv chaw nres nkoj -sab rov ua dua tshiab.

5. Hnyav Fabrication thiab Shipbuilding

Siv Case:

Txav cov hlau loj loj rau kev txiav thiab vuam.

Tuav cov khoom tsim thaum lub sij hawm sib dhos.

Cov txheej txheem tsim khoom rau aFactory Casting Shop Choj Craneyog ib txoj haujlwm nyuaj, ntau-theem txheej txheem uas sib txuas ua ke hnyav steel fabrication, precision mechanical assembly, thiab nruj heev zog installation thiab kuaj. Nws yuav tsum ua raws li cov qauv zoo thiab kev nyab xeeb zoo li ISO, CMAA, FEM, lossis ASME.

Ntawm no yog cov ncauj lus kom ntxaws txog cov txheej txheem ntau lawm.

Theem 1: Tsim & Engineering

Qhov no yog lub hauv paus theem uas lub crane yog xeeb thiab teev.

Kev Ntsuam Xyuas Cov Neeg Siv Khoom:Kev tshuaj xyuas lub peev xwm, ncua, nqa qhov siab, lub voj voog ua haujlwm (M7 / M8), thiab cov xwm txheej tshwj xeeb (kub, plua plav).

Conceptual & Detail Design:

Structural Analysis:Siv Finite Element Analysis (FEA) los ua qauv ntawm tus choj girders thiab kawg tsheb thauj khoom rau kev ntxhov siab, deflection, thiab qaug zog nyob rau hauv tag nrho cov load.

Mechanical Design:Xaiv thiab tsim cov hoist units, trolley, tsav tsheb, log, thiab shafts.

Hluav taws xob tsim:Tsim schematics rau fais fab mov, tswj lub cev muaj zog, kev ruaj ntseg circuits, thiab tus neeg teb xov tooj interfaces.

Tshwj xeeb nta:Tsim cov ntaub thaiv hluav taws kub, insulated cab, thiab lwm qhov chaw tsim khoom- kev tiv thaiv tshwj xeeb.

Bill of Materials (BOM) Tsim:Ib daim ntawv teev tag nrho cov khoom siv raw, cov khoom yuav khoom (lub cev muaj zog, nres, hlua hlua), thiab cov khoom siv.

Theem 2: Cov Khoom Muag Khoom & Kev Npaj

Kev yuav khoom:Cov khoom siv raw khoom (steel plates, beams, etc.) thiab yuav khoom los ntawm cov neeg muab ntawv pov thawj. Cov khoom tseem ceeb xws li hoists, motors, thiab brakes feem ntau yog los ntawm cov tuam txhab tshwj xeeb.

Kev npaj khoom siv:Cov phaj hlau raug tua- blasted thiab primed rau kev tiv thaiv corrosion. Tom qab ntawd lawv raug txiav kom loj siv CNC plasma lossis nplaim taws txiav tshuab rau qhov tseeb.

Kauj Ruam 3: Cov Qauv Fabrication & Sib dhos

Qhov no yog lub hauv paus ntawm kev tsim khoom.

Girder Fabrication:

CNC txiav:Hlau daim hlau raug txiav mus rau hauv lub vas sab thiab flange profiles.

Sub-Kev sib sau:Cheebtsam yog haum ua ke siv jigs los xyuas kom meej ncaj thiab squareness.

Vuam:Automated Submerged Arc Vuam (SAW) yog siv rau qhov ntev, qhov tseem ceeb welds kom ntseeg tau qhov tob tob thiab lub zog siab. Kev tuav vuam yog siv rau cov cheeb tsam me me, complex.

Stress Relieving:Cov girders ua tiav tau muab tso rau hauv lub cub tawg loj los txo cov kev ntxhov siab sab hauv los ntawm kev vuam, tiv thaiv kev cuam tshuam yav tom ntej.

Machining:Lub girder xaus thiab trolley rail mounting nto yog machined los xyuas kom meej ib tug zoo meej haum nrog lub kawg tsheb thiab du trolley mus txawv tebchaws.

End Truck Fabrication:Ib qho txheej txheem zoo sib xws ntawm kev txiav, vuam, thiab machining yog siv los tsim cov txheej txheem ntawm cov tsheb thauj khoom hnyav uas nyob hauv lub log thiab tsav tsheb.

Theem 4: Mechanical Assembly

Choj Assembly:Ob lub ntsiab girders yog bolted los yog welded mus rau qhov kawg tsheb thauj mus los ua tus choj tiav.

Trolley Assembly:Lub trolley thav duab yog tsim, thiab lub ntsiab thiab pab hoist units yog mounted rau nws. Lub hoist drums, gearboxes, thiab motors yog ua raws li qhov tseeb.

Drive Unit Installation:Cov tsheb thauj mus los ntev (lub cev muaj zog, gearbox, log) raug ntsia rau ntawm cov tsheb thauj khoom kawg. Lub trolley taug kev tsav yog ntsia rau ntawm lub trolley ncej.

Log & Rail Installation:Tag nrho cov log yog ntsia, thiab cov cranes yog mounted rau saum lub girders rau lub trolley.

Kauj Ruam 5: Hluav Taws Xob & Tswj Kev Txhim Kho

Cab Wiring:Tus neeg teb xov tooj lub tsheb tavxij tau txuas nrog kev tswj hwm pendants, joysticks, thiab instrumentation.

Txuas Txuas Txuas:Main tswj vaj huam sib luag, Variable Frequency Drives (VFDs), thiab tus neeg xyuas pib bar system yog ntsia raws tus choj.

Cable Reels & Trailing Cables:Lub cable reel rau cov hlau nplaum los yog hoist thiab tag nrho cov fais fab thiab tswj cables yog ntsia thiab txuas.

Cov cuab yeej kev nyab xeeb:Tag nrho cov kev txwv kev hloov pauv, Load Moment Indicator (LMI) system, tiv thaiv - kev sib tsoo sensors, thiab khawm nres thaum muaj xwm ceev raug ntsia thiab xaim.

Theem 6: Kev Xeem Ua Haujlwm & Kev Tshuaj Xyuas (FAT - Factory Txais Kev Xeem)

Ua ntej disassembly rau cov zaub mov xa tuaj, lub siab sib sau ua ke crane undergoes nruj soj ntsuam nyob rau hauv lub Hoobkas.

Kev tshuaj xyuas qhov muag:Tshawb xyuas kev ua haujlwm, kev sib txuas, thiab kev sib dhos.

Dimensional Verification:Xyuas kom txhua qhov loj me (span, wheelbase, thiab lwm yam) phim cov duab kos.

Tsis muaj-Load Test:Khiav tag nrho cov lus tsa suab (hoist, trolley, choj) tsis muaj kev thauj khoom los kuaj xyuas kev ua haujlwm zoo, suab nrov, thiab kev sib dhos.

Load Test:

Static Load Test:Lifting ib qho kev xeem load125% ntawm qhov ntsuas muaj peev xwmthiab tuav nws los xyuas seb cov qauv kev ncaj ncees thiab nres tuav lub peev xwm.

Dynamic Load Test:Lifting ib qho kev xeem load110% ntawm qhov ntsuas muaj peev xwmthiab khiav nws los ntawm tag nrho cov lus tsa suab los xyuas qhov kev ua tau zoo nyob rau hauv dynamic tej yam kev mob.

Safety Function Test:Txheeb xyuas qhov kev ua haujlwm ntawm txhua qhov txwv hloov pauv, nres, E- nres, thiab LMI system.

Theem 7: Dismantling, Painting & Ntim

Dismantling:Lub crane tau ua tib zoo disassembled rau hauv cov khoom thauj (girders, kawg tsheb thauj khoom, trolley, thiab lwm yam), nrog rau tag nrho cov khoom kom meej meej cim.

Kev Npaj & Painting:Tag nrho cov khoom raug ntxuav kom huv si, abrasive - blasted, thiab pleev xim rau nrog lub siab -kev ua haujlwm txheej txheem (feem ntau yog epoxy primer thiab polyurethane topcoat) rau kev tiv thaiv corrosion.

Ntim:Cov khoom siv tau ntim nrog cov npog tiv thaiv ntawm cov khoom siv los tiv thaiv kev puas tsuaj thaum caij tsheb npav.

Kauj Ruam 8: Kev Txhim Kho Qhov Chaw & Kev Ua Haujlwm (SAT - Qhov Chaw Txais Txais)

Kev npaj qhov chaw:Xyuas kom tseeb tias txoj kev khiav yog ua tiav, theem, thiab ua kom raug.

Erection:Siv mobile cranes los sib sau tus choj, trolley, thiab tag nrho cov khoom ntawm tus neeg siv khoom khiav.

Kev sib txuas zaum kawg:Txuas cov hluav taws xob fais fab, ua tiav cov xaim hluav taws xob, thiab xyuas cov kev sib dhos.

Site Commissioning & SAT:Rov ua qhov kev ntsuam xyuas tseem ceeb thiab kev nyab xeeb (feem ntau nrog cov neeg siv khoom tam sim no) kom ntseeg tau tias lub crane ua haujlwm zoo kawg nkaus hauv nws qhov chaw kawg. Kev cob qhia tus neeg ua haujlwm kuj muaj.

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.