Mh Hom Ib Girder Gantry Crane

TSEEM CEEB VAJTSWV

Lub teeb Lifting Gantry: Aluminium siv, phau ntawv mus ncig (100kg-2 tuj)

Semi-Gantry Crane: Ib ceg, ib lub tsev -mounted runway (rau phab ntsa-sab ua hauj lwm)

Portable Gantry: Collapsible tsim nrog casters

Adjustable dav: Ob txhais ceg tuaj yeem hloov kho rau qhov sib txawv

Sab nraum zoov Heavy Duty: Kev tiv thaiv corrosion, siab dua cua ntsuas

 

COMPARISON: SIB NTAUS vs. DOUBLE GIRDER GANTRY

Qhov xwm txheej	Tib Girder	Ob chav Girder
Nqi	Tsawg (30-50% tsawg)	Siab dua
Muaj peev xwm	Txog li 20 tons	Txog li 500+ tons
Span	Mus txog 25 m	Txog li 50m +
Hook Height	Lower (khoist hauv qab beam)	Siab dua (hoist ntawm kab teeb)
Headroom	Xav tau ntau dua	Yuav tsum tau tsawg dua
Kev ruaj ntseg	Zoo rau nruab nrab loads	Zoo heev rau eccentric loads
Kev tu	Kev nkag tau yooj yim dua	Ntau qhov nyuaj
Kev teeb tsa	Yooj yim, sai dua	Ntau qhov nyuaj

 

Lifting peev 320 tons
Ntev (dav) 3 - 12 meters (adjustable)
Lifting Qhov siab 3 - 10 meters
Chav Kawm Ua Haujlwm A3-A5 (lub teeb rau nruab nrab lub luag haujlwm)
Hoisting Ceev 0.5 - 8 m/min (variable)
Main Beam Hom Ib leeg / ob chav girder (lub thawv- hom)
Fais fab mov 220V / 380V 3-theem los yog phau ntawv
Tswj hom Pendant tswj / wireless chaw taws teeb
Hoist Hom Hluav taws xob saw hoist / hlau hlua hoist
Tsav Tsheb Tsav Tsheb Tsav Tsheb Tsav lossis Tsav Tsheb
Corrosion Protection Kub-dip galvanized lossis marine- qib xim
Cua Resistance Mus txog Beaufort nplai 6 (rau siv sab nraum zoov)
Kev khiav hauj lwm kub -20℃rau +50 degree

1. COV PHOOJ YWG SAWV DAWS (The Skeleton)

Main Girder (Lub Plawv Loj)

Muaj nuj nqi: Thawj qhov chaw thau khoom-cov kabmob uas hla thaj chaw ua haujlwm thiab txhawb nqa lub trolley/hoist.

Hom & Kev Tsim Kho:

Standard I-Beam (Rolled Section): Feem ntau kev lag luam rau kev ncua<10m and capacities <10 tons. Material: Q235B or equivalent.

Welded Box Girder: Fabricated from steel plates (S355JR) for spans >10m lossis siab dua. Muab superior torsional txhav.

Truss Girder: Ua los ntawm lub kaum sab xis rau lub luag haujlwm lub teeb heev lossis qhov ntev ntev uas qhov hnyav yog qhov tseem ceeb.

Cov yam ntxwv tseem ceeb:

Camber: Ua ntej- teeb tsa qhov deflection (feem ntau yog 1/1000 ntawm qhov ntev) kom them nyiaj rau deflection hauv qab load.

Khiav Nto: Cov flange hauv qab feem ntau yog siv los yog machined du rau trolley mus txawv tebchaws.

Kev sib txuas: Drilled thiab machined xaus rau qhov tseeb bolting kom kawg carriages.

End Carriages (Leg Assemblies)

Muaj nuj nqi: Txhawb lub ntsiab girder, muab ntsug kev ruaj ntseg, thiab lub tsev lub log thiab tsav tsheb.

Cheebtsam:

Ob txhais ceg: Kab ntsug (feem ntau lub thawv-section los yog ua-up I-sections). Qhov siab txiav txim siab nuv qhov siab.

Tsau Qhov siab: Txuj kev tsim kho.

Telescopic: Ob-section tsim nrog tus pin qhov rau kev hloov qhov siab.

Sab saum toj / Hauv qab Hla Beams: Kab rov tav cov tswv cuab txuas ob txhais ceg. Sab saum toj beam txuas mus rau lub ntsiab girder; hauv qab beam stabilizes ob txhais ceg thiab tej zaum yuav tsev tsav Cheebtsam.

End Truck (Wheel Assembly): Tus ncej nyob hauv lub log, qag, thiab bearings. Mounts rau hauv qab ntawm ob txhais ceg.

 

Runway System (Txoj Kev)

Muaj nuj nqi: Muab txoj kev taug kev rau lub gantry crane.

Hom:

Hlau Rails: Standard P24 (24kg / m) los yog P38 (38kg / m) rails tsau rau cov pob zeb pw tsaug zog los yog embedded rau hauv lub hauv paus pob zeb.

Flat Surface (rau roj hmab- nkees): Yuav tsum muaj qhov sib luag, qib pob zeb hauv pem teb (tsawg kawg compressive zog 25MPa).

2. MECHANICAL & LIFTING COMPONENTS (Cov leeg)

Hoist Unit

Muaj nuj nqi: Cov cuab yeej nqa khoom tseem ceeb.

Hom:

Hlau hlua Electric Hoist: Txheem rau MH- hom. Cheebtsam:

Hoist Tsav: Nres lub cev muaj zog (feem ntau yog 2-ceev lossis hloov pauv zaus).

Gearbox: Ntau- theem helical iav txo.

Nruas: Grooved rau hlua winding.

Hlau hlua: 6x19 lossis 6x37 chav kawm, galvanized.

Hook Block: Swiveling nuv nrog kev ruaj ntseg latch.

Upper/Lower Limit Switches: Mechanical lossis electronic.

Chain Hoist: Rau lub peev xwm sib dua (<5 ton). Electric or hand chain.

 

Trolley (Hloov Carrier)

Muaj nuj nqi: Nqa lub hoist raws lub ntsiab girder.

Hom:

Phau ntawv Trolley: Tus neeg teb xov tooj thawb / rub lub load. Cov menyuam yooj yim lossis V-groove log.

Motorized Trolley: Hluav taws xob tsav rau kev mus ncig ntev. Muaj xws li:

Trolley Ncej: steel ncej nrog lub log.

Tsav Tsav & Gearbox: Me me, flange -mounted.

Lub log: Ob npaug -flanged steel log khiav hauv qab flange ntawm lub ntsiab girder.

 

Travel Drive System (Gantry Motion)

Muaj nuj nqi: Txav tag nrho cov crane raws txoj kev khiav.

Cheebtsam:

Tsav Log: Feem ntau 2 lub log tsav (ib qho rau ib qho kawg). Txoj kab uas hla: 250-500mm.

Tsav Tsheb: Ob lub cev muaj zog (ib qho rau ib sab) rau kev mus ncig synchronized, lossis ib lub cav nrog ntoo khaub lig- ncej.

Gearboxes: Txoj cai-lub kaum sab xis lossis cov ncej sib npaug.

Nres: Lub cev muaj zog-mounted disc lossis nruas nres.

 

Log & Axles

Lub log: Forged los yog cam khwb cia hlau (ZG340-640), kub-kho. Ua tauob -flanged(rau rail) los yogtiaj tus(rau pem teb khiav).

Axles: High-tensile steel (40Cr los yog sib npaug), machined thiab cua sov- kho. Mounted hauvanti-kev sib txhuam bearings(spherical roller bearings).

 

 

3. ELECTRICAL & CONTROL SYSTEMS (Nerves & Brain)

Power Supply System

Festoon System: Nyiaj siv ua haujlwm sliding cable carrier (rau kev mus ntev dua). Muaj lub zog thiab tswj cov kab hluav taws xob.

Kab rov tav: Caij nplooj ntoos hlav- tsav los yog tsav lub nruas rau kev sau / them tawm cable.

Tus neeg tsav tsheb Bar (Bus Bar): Insulated tooj liab tuav mounted raws txoj kev khiav; crane sau lub zog los ntawm zawv zawg khau. Rau hnyav- lub luag haujlwm, siab - daim ntawv thov mus ncig.

 

Tswj System

Pendant Control Chaw nres tsheb: Tuav lub laub{0}} lub thawv khawm nrog khawm rau UP/down, LEFT/RIGHT, FORWARD/BACKWARD. Txuas los ntawm kev hloov pauv cable.

Xov tooj cua chaw taws teeb tswj: Transmitter (siv - pob lossis handheld) thiab receiver unit ntawm crane. Tso cai rau tus neeg teb xov tooj muaj kev ywj pheej ntawm kev txav mus los.

Tswj Vaj Huam Sib Luag/Cabinet: Tsev:

Contactors & Relays: Rau kev hloov hluav taws xob.

Variable Frequency Drives (VFDs): Rau du acceleration thiab meej ceev tswj (yeem).

Programmable Logic Controller (PLC): Rau siab heev tswj logic thiab diagnostics (yeem).

Overload tiv thaiv: Cov khoom siv hluav taws xob uas txiav hluav taws xob yog tias thauj khoom ntau tshaj qhov teeb tsa.

Kev nyab xeeb & txwv cov cuab yeej

Limit Switches:

Hoist Upper/Lower Limit: Mechanical lever-type or rotary encoder-raws li.

Mus ncig teb chaws txwv: Nres crane ntawm qhov kawg ntawm txoj kev khiav.

Trolley txwv: Nres trolley ntawm qhov kawg ntawm girder.

Cov Khawm Nres Xwm Ceev: Mushroom- taub hau nyees khawm ntawm pendant thiab ntawm qhov chaw ua haujlwm crane.

Cov cuab yeej ceeb toom: Buzzer los yog rotating beacon rau cov lus ceeb toom.

Anti-Kev Sib tsoo System: Infrared los yog ultrasonic sensors rau ntau - crane installation (yeem).

Anemometer: Cua ceev qhov taw qhia / tswb rau sab nraum zoov cranes (yeem).

 

 

4. ACCESSORIES & AUXILIARY COMPONENTS

Lifting Attachments

Standard Hook: Forged steel, swiveling hom nrog kev ruaj ntseg latch.

Tshwj xeeb Hooks: C-hooks, coil hooks, thiab lwm yam.

Hauv qab no --Hook Devices: Lifting beams, hlau nplaum, grabs, nqus lifters.

Buffer & Bumper System

Rubber Buffers: Mounted ntawm cov tsheb thauj neeg kawg kom nqus tau qhov cuam tshuam ntawm qhov kawg ntawm txoj kev khiav.

Log Bumpers: Hlau nres ntawm qhov kawg ntawm txoj kev tsheb ciav hlau raws li qhov kawg kev txwv.

Platforms & ntaiv

Kev Pabcuam Platform: Ntawm ib kawg rau kev siv lub cev muaj zog thiab hluav taws xob.

Access Ladder: Tsau rau ceg kom ncav cuag kev pabcuam platform.

Teeb pom kev zoo

Chaw Ua Haujlwm Teeb: LED dej nyab teeb mounted ntawm girder kom pom qhov chaw nqa.

MAINTENANCE TSEEM CEEB

Cheebtsam	Kev soj ntsuam tsom	Failure Signs
Hlau hlua	Cov hlau tawg, corrosion, txoj kab uas hla txo	10% tawg xov hlau nyob rau hauv ib nteg ntev
Lub log	Flange hnav, tread hnav, tawg	Flange thickness<80% original
Nres	Kev hnav khaub ncaws hnav, kho kom haum	Kev nres ntau dhau
Hluav taws xob tiv tauj	Pitting, hlawv, huv si	Kev ua haujlwm tsis zoo, overheating
Structure Bolts	Lossis, corrosion	Pom kev txav, xeb

 

SKETCH

 

Main technical

 

1. Economic Advantages (Feem ntau Compelling)

Kev nqis peev qis dua: Nqis40-60% tsawg duatshaj ob chav girder cranes ntawm qhov sib npaug

Tus nqi tsim nyog tsawg: Tsis tas yuav tsum tau them nyiaj siv ua haujlwm ua haujlwm steel hlau lossis kev hloov kho lub tsev

Txo tus nqi installation: tuaj yeem ntsia tau rau hauv1-3 hnubnrog cov cuab yeej yooj yim thiab kev ua haujlwm tsawg tsawg

Cov nqi khiav lag luam qis dua: Kev tsim yooj yim txhais tau tias tsawg dua cov khoom kom tswj tau; kev siv hluav taws xob feem ntau yog30-50% qis duatshaj cov tshuab loj

Tax & Depreciation Benefits: Feem ntau tsim nyog raws li cov khoom siv ntau dua li kev hloov kho lub tsev

2. Kev teeb tsa & kev yooj yim zoo

Kev xa tawm sai: Los ntawm kev txiav txim mus rau kev ua haujlwm tuaj yeem ua kom tsawg li2-4 lub lis piamrau cov qauv qauv

Tsis muaj kev hloov kho vaj tse: Zoo tagnrho rau cov tsev xauj tsev lossis chaw nyob ib ntus

Hloov chaw: Tau disassembled thiab txav mus rau qhov chaw sib txawv hauv ib qho chaw lossis mus rau qhov chaw tshiab

Adaptable rau qhov chaw uas twb muaj lawm: Ua haujlwm nyob rau hauv cov tsev uas tsis muaj kab ke tsis tu ncua lossis txwv lub taub hau

Sab nraum zoov muaj peev xwm: tuaj yeem ua haujlwm hauv vaj, chaw nres nkoj, thiab qhib qhov chaw tsis muaj kev tiv thaiv huab cua tshwj xeeb

3. Kev ua haujlwm & kev ua tau zoo

Kev ua haujlwm yooj yim: Kev tswj tau yooj yim yuav tsum muaj kev cob qhia tus neeg ua haujlwm tsawg kawg nkaus

Space Efficiency: Siv lwm qhov nkim qhov chaw ntsug saum cov chaw ua haujlwm

Ntau yam layout: tuaj yeem ua haujlwm rau ntau lub chaw ua haujlwm raws nws txoj kev mus ncig

Cov ntaub ntawv ceev ceev: Txo cov tsheb thauj khoom forklift thiab cuam tshuam nrog congestion

Zoo Maneuverability: tuaj yeem taug kev ncig cov teeb meem ruaj khov thaum hauv pem teb - khiav

4. Kev tu thiab kev ntseeg tau

Kev Kho Kom Yooj Yim: Cov khoom siv tsawg dua thiab siv tau tsim kom txo tau kev saib xyuas nyuaj

Lower Spare Parts Inventory: Standardized Cheebtsam yog npaj txhij

Tsawg Downtime: Modular tsim tso cai hloov cov khoom siv ceev ceev

Pov thawj Technology: Siv cov qauv tsim, dav dav hoists thiab cov khoom siv hluav taws xob

5. Cov txiaj ntsig kev nyab xeeb

Txoj Kev Taug Kev: Txoj kev khiav ruaj ruaj txo txoj kev pheej hmoo ntawm kev sib tsoo nrog lwm yam khoom siv

Ntshiab pom kev: Qhib tsim tso cai rau cov tswv lag luam kom muaj kev sib cuag nrog cov khoom thauj

Txo cov tsheb khiav hauv av: Txo cov neeg taug kev / tsheb sib cuam tshuam piv rau mobile cranes

Inherent Stability: Plaub- taw tes hauv av txhawb nqa nqa platform ruaj khov

1. Kev tsim khoom & kev tsim khoom

Daim ntawv thov	Hom kev siv	Cov Lus Qhia Tseem Ceeb
Cov khw muag khoom	Loading/unloading lathes, mills, pressbrakes	1-10 tons, 6-15m span, meej qhov chaw
Vuam / Fabrication	Positioning daim hlau, cov qauv rau vuam	Rotating hooks, zoo maneuverability
Cov kab sib dhos	Muab tso rau hauv lub tsheb / tshuab dhos	2-5 tons, du kuj sib txawv ceev tswj
Maintenance Bays	Cav / cov khoom tshem tawm, kho khoom siv	3-15 tons, kho qhov siab muaj peev xwm

 

2. Warehouse & Logistics

Daim ntawv thov	Hom kev siv	Cov Lus Qhia Tseem Ceeb
Chaw thau khoom Docks	Tsheb / trailer loading / unloading	2-10 tons, ceev lub voj voog sij hawm, sab nraum zoov ntsuas
Cia Yards	stacking pallets, khoom siv, khoom siv	5-20 tons, 15-25m ncua, weatherproof
Rail Tsheb thauj khoom	Loading/unloading bulk material from rail tsheb	Cov khoom siv - cov ntaub ntawv tshwj xeeb (coil hooks, thiab lwm yam)
Thawv tuav	Cov thawv me me (1-2 TEU)	10-20 tons, sib txuas txuas

 

3. Kev tsim kho & kev tsim vaj tsev

Daim ntawv thov	Hom kev siv	Cov Lus Qhia Tseem Ceeb
Precast Qhob	Kev tuav cov vaj huam sib luag, kab teeb, kav dej	5-20 tons, rotating muaj peev xwm, meej tswj
Hlau Erection	Positioning structural steel cov tswv cuab	5-15 tons, ua haujlwm zoo sab nraum zoov
Cov cuab yeej tu	Kev pabcuam excavators, bulldozers, tsheb thauj khoom	10-20 tons, adjustable dav rau txawv tsheb
Cov chaw ib ntus	Kev kho choj, cog kev tu vaj tse	Portable designs, ceev sib dhos

 

4. Cov ntawv thov tshwj xeeb

Daim ntawv thov	Hom kev siv	Cov Lus Qhia Tseem Ceeb
Cov yards	Lub teeb khib nyiab tuav, sorting ua haujlwm	3-10 tons, hlau nplaum los yog grapple attachments
Kev ua liaj ua teb	Cov cuab yeej kho, pub tuav, quav nyab bales	2-5 tons, dav spans rau barns, tiv thaiv plua plav
Marine/Shipyards	Kev tu lub nkoj me me, kev siv lub cav	Kev tiv thaiv corrosion, spark -resistant xaiv
Txheej xwm Production	Cov khoom siv theem, teeb pom kev zoo rigs, teeb	Portable, lub teeb yuag, ua haujlwm ntsiag to

Kev tsim khoom ntawm MH Hom Ib Leeg Girder Gantry Crane yog ib qho kev ua haujlwm yooj yim tab sis cov txheej txheem tsim khoom uas hloov cov ntaub ntawv raw rau hauv kev txhim khu kev qha. Tsis zoo li txoj kev tsim ntawm ob chav girder choj cranes, cov txheej txheem no qhia txog kev ua tau zoo, kev tsim qauv, thiab tus nqi -kev ua tau zoo thaum tswj xyuas qhov tseem ceeb.

Ntawm no yog ua tiav ntau lawm workflow, los ntawm kev txiav txim mus rau zaub mov xa tuaj:

 

PHEM 1: ENGINEERING & PLANNING (1-3 Hnub)

1.1 Tsim & nthuav dav

Txiav txim xyuas: Pab neeg ua haujlwm tshuaj xyuas cov neeg siv khoom tshwj xeeb (muaj peev xwm, ncua, nqa qhov siab, lub voj voog ua haujlwm, hom tswj).

CAD Modeling & Analysis:

Cov qauv qauv raug rub los ntawm lub tsev qiv ntawv thiab hloov kho.

Kev suav cov qauv: Kev ntsuam xyuas kev ntxhov siab rau lub ntsiab girder deflection (feem ntau txwv kom tsawg dua lossis sib npaug rau Span / 750 nyob rau hauv tag nrho load).

Kev xaiv cov khoom siv: Cov qauv hoist txheem, lub cev muaj zog, thiab cov khoom siv hluav taws xob raug xaiv los ntawm cov npe muag khoom pom zoo.

Daim duab tiam:

General Arrangement (GA) kos duab rau cov neeg siv khoom pom zoo.

Paub meej fabrication drawings rau lub rhiav.

Hluav taws xob schematic thiab kab kos duab.

1.2 Bill of Materials (BOM) & Teem sijhawm

BOM Creation: Sau tag nrho cov ntaub ntawv raw (steel daim hlau, kab teeb) thiab cov khoom yuav khoom (hoist, log, motors, hluav taws xob panels).

Kev teem sijhawm ntau lawm: Txoj hauj lwm yog slotted rau hauv cov kab ntau lawm, feem ntau ua raws li aflow- khwqauv.

 

PHEM 2: MATERIAL & COMPONENT PROCUREMENT (Parallel to Fabrication)

Cov khoom siv raw: Hlau daim hlau (S355JR) thiab ntu (I- kab, kab) raug txiav txim los ntawm zeb lossis Tshuag.

Cov khoom xyaw: Cov khoom txheem yog muab los ntawm cov khoom lag luam, feem ntau:

Ua kom tiav Hoist Unit: Hlau hlua hoist (piv txwv li, los ntawm CM, Kito, Demag).

Tsav pob: Mus ncig teb chaws motors, gearboxes, thiab brakes.

Cov khoom siv hluav taws xob: Tswj pendant, contactors, txwv keyboards.

Mechanical Parts: Log, qag, bearings.

 

PHEM 3: CORE FABRICATION PROCESS (5-10 Hnub)

3.1 Main Girder Fabrication

Qhov no yog qhov tseem ceeb tshaj plaws kev tsim cov kauj ruam.

Kauj Ruam A: Kev Npaj Khoom

RauKuv -Beam Girders: Txheem dov I-beam (piv txwv li, GB/T 706) raug txiav kom ntev.

RauWelded Box Girders:

Cov phaj raug tua- blasted thiab primed.

Web thiab flange daim hlau raug txiav kom loj sivCNC plasma txiav.

Kauj Ruam B: Sib dhos & Vuam

Jigging: Cov phaj tau muab tso rau hauv lub rooj sib txoos loj kom ntseeg tau tias qhov ncaj thiab qhov tseeb geometry.

Vuam: Main longitudinal welds yog tsim los sivSubmerged Arc Welding (SAW)rau kev nkag mus tob thiab zoo. Stiffeners yog welded hauv sivMAG vuam.

Camber Induction: For spans >10m, me ntsis upward camber (pre-deflection) feem ntau induced thaum lub sij hawm vuam los ntawm positioning lub jig.

Kauj Ruam C: Machining & Finishing

Xaus Machining: Girder kawg yog milled square kom zoo meej haum nrog kawg carriages.

Drilling: Bolt qhov rau qhov kawg carriage txuas yog drilled siv aradial xyaum.

Khiav Surface Prep: Lub flange hauv qab (trolley runway) yog hauv av du yog tias xav tau.

3.2 Xaus Carriage Fabrication

Leg Fabrication: Lub thawv seem yog welded los ntawm steel phaj. Cov ntsiab lus tseem ceeb yog kev sib txuas rau sab saum toj hla kab thiab lub log qag vaj tse.

Hla Beam Fabrication: Sab saum toj thiab hauv qab txuas kab teeb yog tsim.

Wheel Assembly Tsim:

Axles raug nias rau hauv lub log nrog hnyav -cov haujlwm bearings.

Tag nrho lub log thaiv yog sib sau ua ke rau hauv qhov kawg tsheb ncej.

Tsav motors thiab gearboxes yog mounted rau powered mus txawv tebchaws.

 

PHASE 4: SUB-ASSEMBLY & KOM FIT-UP (1-2 Hnub)

Qhuav Assembly: Lub ntsiab girder yog bolted rau ob kawg carriages ntawm lub khw hauv pem teb.

Txheeb xyuas:

Squareness: Kev ntsuas kab pheeb ces kaum raug coj los xyuas kom cov thav duab yog square (tolerance: ± 5mm).

Qib: Lub ntsiab girder yog kuaj rau qib raws nws qhov ntev.

Log Alignment: Tag nrho plaub (lossis ntau dua) lub log raug kuaj kom nyob hauv tib lub dav hlau.

Lub hom phiaj: Cov kauj ruam tseem ceeb no txheeb xyuas cov teeb meem sib haum -ua ntejpainting, thaum kho yog tseem yooj yim.

 

PHEM 5: KEV KHO SIAB (2-3 Hnub)

Disassembly: Lub crane raug muab sib cais rau hauv cov khoom tseem ceeb (girder, ob kawg carriages).

Abrasive Blasting: Tag nrho cov khoom yog blasted rauIb 2.5tus qauv tshem tawm zeb nplai thiab xeb, tsim kom muaj qhov profile rau xim adhesion.

Kev pleev xim:

Priming: Zinc -nplua nuj epoxy primer yog siv (70-80μm) rau kev tiv thaiv corrosion.

Lub tsho nruab nrab: Epoxy xim txheej (80-100μm) rau kev tsim thiab tshuaj lom neeg.

Lub tsho sab saum toj: Polyurethane topcoat (50-60μm) hauv cov neeg siv khoom xim. Qhov no muab UV thiab huab cua tiv thaiv.

Kos npe: Cov naj npawb qhia tus lej thiab cov ntsiab lus nqa tau stenciled.

 

PHEM 6: TAM SIM NO, INTEGRATION & TEST (3-5 Hnub)

6.1 Mechanical Re-Assembly

Cov khoom siv pleev xim yog bolted ua ke siv siab - zog kev sib txhuam- tuav bolts (Qib 10.9).

Hoist thiab Trolley Mounting: Lub hoist yuav khoom yog mounted rau nws trolley (motorized los yog phau ntawv), thiab tag nrho los ua ke yog muab tso rau ntawm lub girder khiav flange.

6.2 Kev sib koom ua ke ntawm Hluav Taws Xob

Vaj Huam Sib Luag: Tswj vaj huam sib luag yog wired raws li schematics.

Ntawm -Board Wiring: Cov motors, txwv keyboards, pendant chaw nres tsheb, thiab ceeb toom cov khoom siv yog wired.

Fais fab Feed Installation: Festoon system lossis cable reel yog mounted.

PLC Programming(yog tias tsim nyog): Cov logic yooj yim rau kev tswj hwm thiab kev ruaj ntseg interlocks yog loaded.

6.3 Factory Txais Kev Xeem (FAT) - TSEEM CEEB

Kev tshuaj xyuas qhov muag: Xyuas kom tiav, xim zoo, thiab daim ntawv lo kom raug.

Tsis muaj -Load Functional Test:

Ua haujlwm txhua qhov kev taw qhia: Hoist up/down, trolley travel, gantry travel.

Txheeb xyuas cov kev taw qhia, nres ua haujlwm, thiab txwv kev hloov pauv.

Load Test (Raws li ISO 8686-1 / FEM 9.755):

Static Load Test: Nqa qhov ntsuas qhov hnyav sib npaug125% ntawm Rated Peev Xwm. Tuav rau 10 feeb. Tshawb xyuas qhov deformation mus tas li, tshawb xyuas nres tuav.

Dynamic Load Test: Nqa thiab ua haujlwm txhua qhov kev taw qhia nrog110% ntawm Rated Peev Xwm.

Kev Tshawb Fawb Kev Nyab Xeeb Kev Nyab Xeeb: Ntsuam xyuas txhua qhov chaw nres tsheb thaum muaj xwm ceev, overload limiter (yog tias muaj), thiab lub tswb ceeb toom.

Kev kuaj hluav taws xob: Rwb thaiv tsev tsis kam, lub ntiaj teb txuas ntxiv, theem ua ntu zus.

 

PHEM 7: DISASSEMBLY, PACKING & SHIPPING (1-2 Hnub)

Strategic Disassembly: Crane tau tawg rau hauv cov khoom xa tuaj - cov pob khoom phooj ywg:

Pob 1: Main Girder

Pob 2 & 3: Sab laug thiab sab xis kawg Carriages (nrog lub log txuas)

Pob 4: Hoist & Trolley chav tsev

Pob 5: Hluav taws xob cov vaj huam sib luag thiab cov khoom siv lub thawv

Ntim: Cov khoom siv yog qhwv hauv cov yas thiab ruaj rau hauv cov ntoo crates lossis ntawm cov ntoo skids. Qhov tseem ceeb machined nto yog tiv thaiv.

Cov ntaub ntawv: Cov ntawv ntim khoom zaum kawg, daim ntawv pov thawj xeem, phau ntawv sib dhos, thiab phau ntawv qhia cov khoom yog npaj rau kev xa khoom.

Rhiav saib:

Lub tuam txhab tau teeb tsa cov cuab yeej ntse tswj kev tswj hwm lub platform, thiab tau teeb tsa 310 teeb (teev) ntawm kev tuav thiab vuam robots. Tom qab ua tiav ntawm txoj kev npaj, yuav muaj ntau tshaj 500 teeb (sets), thiab cov khoom siv sib txuas sib txuas yuav ncav cuag 95% . 32 cov kab vuam tau muab tso rau hauv kev siv, 50 tau npaj los nruab, thiab automation tus nqi ntawm tag nrho cov khoom kab tau mus txog 85%.