Ship Shore Harbor Thawv Lifting Crane

 

Cov yam ntxwv tseem ceeb ntawm STS Crane

1. Cov Khoom Siv Khoom Siv

Boom (Tshaj lossis Telescopic)- Extends hla lub nkoj nkoj.

Luffing Boom(adjustable angle rau clearance).

Tsau Boom(ntau dua nyob rau niaj hnub cranes).

Gantry Legs- Txhawb nqa lub crane ntawm kev tsheb ciav hlau raws lub quay.

Trolley & Hoist System- Tsiv horizontally raws lub boom nrog atus kab mob(rau 20', 40', 45', lossis ntxaib - nqa cov thawv).

Cabin (Operator Control Room)- Siab - thev naus laus zis tswj rau kev txav nrawm.

2. Mobility & Kev Ua Haujlwm

Rails raws Quay- STS cranes txav ntawm txoj kev sib npaug mus rau qhov chaw nres nkoj.

Kev Tshaj Tawm & Backreach:

Kev nthuav qhia(dhau nkoj, mus txog24+ kabntawm cov thawv).

Rov qab(dhau ntawm qhov chaw nres nkoj, tso cov thawv rau cov tsheb thauj khoom / AGVs).

Lifting peev: Feem ntau40–{1}} tons(qee tus tuav ultra- nkoj loj nrog120+ tons).

3. Fais fab & Automation

Hluav taws xob- muaj zog(feem ntau niaj hnub STS cranes).

Automated STS Cranes(qee qhov chaw nres nkoj siv semi / tag nrho automation rau efficiency).

Regenerative Braking(rov qab zog thaum txo cov ntim).

 

Sib piv nrog lwm cov cranes

Feature	STS Crane	RTG crane	RMG Crane
Qhov chaw	Nkoj - mus rau - ntug dej	Yard stacking	Rail vaj
Mobility	Rail -mounted	Roj hmab log tsheb	Rail -mounted
Lifting Cap.	40–{1}} tons	30-50 tons	30-50 tons
Automation	Siab (hauv cov chaw nres nkoj niaj hnub)	Nruab nrab	Siab

 

Lifting peev: 30 metric tons (30,000 kg)
Ntev: 10m-35m (Customizable)
Lifting Qhov siab: 6m-20m (adjustable)
Hom Hoist: Ob chav -girder nrog hluav taws xob xaim hlua hoist (QD- hom)
Txoj Kev Ncig Tebchaws: Tsav tsheb (rail- taw qhia lossis roj hmab- nkees)
Log Hom: Hlau log (rau kev tsheb nqaj hlau) / Pneumatic log tsheb (piv txwv)
Tswj System: Cabin- ua haujlwm lossis chaw taws teeb tswj
Fais fab mov: 380V / 50Hz (3-theem)
Steel Qauv: Q345B (siab- zog) nrog corrosion- resistant txheej

1. Cov Khoom Siv Khoom Siv

A. Boom (Tau los yog Luffing)

Tsau Boom: Kab rov tav qauv nthuav dav tshaj lub nkoj (feem ntau nyob rau hauv niaj hnub cranes).

Luffing Boom: Kho tau - lub kaum sab xis boom (rau cov chaw nres nkoj nrog txwv huab cua).

Telescopic Boom: Extendable kom ncav cuag ntau dua (tsawg dua).

B. Gantry Ncej & ceg

Portal Legs: Hlau txhawb nqa ntawm txoj hlua, hla lub dav dav.

Hla Beams: Txuas ob txhais ceg kom ruaj khov.

Apex Ncej: Sab saum toj qauv txhawb nqa lub boom thiab trolley.

C. Trolley & Hoist System

Trolley: Txav mus raws lub boom ntawm cov ntsia hlau, nqa cov khoom sib kis.

Hoist Mechanism: Hlau hlua / nruas rau nqa cov thawv (dual-hoist rau cov khoom hnyav).

Tshaj tawm: Twist-lock ntaus ntawv (20', 40', 45', lossis ntxaib- nqa muaj peev xwm).

D. Cabin (Operator Chaw nres tsheb)

Iav-cuav chav tswj nrogjoysticks, cov ntxaij vab tshaus, thiab kev nyab xeeb.

Qee cov cranes muajtej thaj chaw deb - tswj los yog autonomous lag luam.

 

2. Mobility & Tsav Systems

A. Rail System

Quay Rails: Heavy-cov dej num taug kev sib npaug mus rau qhov chaw nres nkoj rau crane txav.

Tsav Log: Hluav taws xob cov motors nrog tiv thaiv -xws li mechanisms.

Buffers & Nres: Tiv thaiv kev sib tsoo ntawm txoj kev tsheb ciav hlau.

 

B. Kev Tshaj Tawm & Rov Qab

Kev nthuav qhia: nrug ntawm lub nkoj (txog70m+rau mega-ships).

Rov qab: Nyob deb ntawm thaj av (rau cov tsheb thauj khoom / AGVs).

C. Anchoring & Anti-Tip Systems

Cua daj cua dub: Xauv lub crane thaum muaj cua txias.

Rail Clamps: Khaws lub crane thaum tsis ua haujlwm.

3. Fais fab & Hluav Taws Xob Systems

A. Fais fab mov

Siab -Voltage Cable Reel: Muab hluav taws xob los ntawm qhov chaw nres nkoj.

Thaub qab Diesel Generator: Rau thaum muaj xwm ceev (tsis tshua muaj nyob rau hauv niaj hnub cranes).

B. Tsav & Tsav

Hoist Tsav: Siab -torque AC/DC motors.

Trolley / Traverse Motors: Rau kab rov tav txav.

Gantry Motors: Tsav lub log rau kev tsheb ciav hlau.

C. Zog Rov qab

Regenerative Braking: Hloov lub zog qis rau hauv hluav taws xob.

4. Tswj & Automation

A. PLC & Sensors

Programmable Logic Controller (PLC): Tswj kev ua haujlwm crane.

Load Cells: Saib xyuas lub thawv hnyav.

Anti-Sway System: Txo pendulum motion.

.

B. Automation nta

Pib tsaws: Precisely tso cov thawv rau AGVs / tsheb thauj khoom.

OCR (Optical Character Recognition): Scans container IDs.

AI Path Planning: Optimizes trolley / hoist txav.

C. Safety Systems

Kev sib tsoo kev zam: Laser scanners / koob yees duab ntes obstacles.

Cua Ceev Sensors: Ua kom kaw ntawm qhov ceev tsis zoo.

Emergency Stop (E-Nres): Tam sim ntawd nres kev ua haujlwm.

5. Cov Khoom Pab Koom Tes

A. Teeb pom kev & tswb

LED ua haujlwm teeb: Teeb lub nkoj lub lawj.

Lub tswb nrov: Ceeb toom cov neeg ua haujlwm thaum tsiv.

B. Lubrication Systems

Tsis Siv Neeg Greasing: Rau cov xov hlau, ntsia, thiab iav.

C. Kev Kho Lub Plawv

Nkag mus rau txoj kev taug kev: Rau kev pabcuam hoist / trolley systems.

SKETCH

Main technical

 

Kev tsim khoom siab

Muaj peev xwm tuav tau25-50+ thawv txav ib teev

Niaj hnub nimno cranes ua tiavmus txog 60 txav / teevnyob rau hauv kev pom zoo

Dual -hoist systems pabib txhij loading / unloading

Loj Lifting Capacity

Txuj peev xwm:40-65 tons

Mega cranes tuavmus txog 120 tons(rau ultra- cov nkoj loj)

Nqa tauob 20' ntim ib txhij(ntxaib- nqa peev xwm)

Exceptional ncav cuag

Kev nthuav dav mus txog 72 meters(24+ kab kab)

Qhov siab ntawm 25-30 metersrau kev ua haujlwm hauv av

Chaw nyobcov nkoj loj tshaj plaws hauv ntiaj teb(24, 000+ TEU nkoj)

Precision tuav

Advancedtiv thaiv -sway systemsrau kev ua haujlwm du

Auto- tsaws systems(± 5mm qhov tseeb)

Load saib xyuasnrog lub sijhawm tiag tiag - tawm tswv yim

Kev Ua Haujlwm Flexibility

Kho taulus boomsrau qhov siab txwv

Telescopic Spreadersrau cov thawv ntim sib xyaw

Ceev- hloov cov ntawv txuasrau cov khoom thauj tshwj xeeb

Zog Efficiency

Regenerative brakingrov qab 30-40% ntawm lub zog

Hluav taws xob- muaj zogcov qauv tsim zero emissions

Kev tswj fais fab ntsetxo qhov siab tshaj plaws loads

Advanced Automation

OCR (Optical Character Recognition)rau lub thawv taug qab

AI-kev npaj ua kom muaj zogoptimizes lub voj voog

Muaj peev xwm ua haujlwm nyob debrau 24/7 ua haujlwm

Kev nyab xeeb nta

Kev sib tsoo kev zam txim(Laser/LiDAR)

Cua ceev xyuas(Nws pib kaw ntawm 55+ km/h)

Emergency stop systemsnrog redundancy

 

Chaw nres nkoj ua lag luam

Loading / unloading thawv shipsntawm txhua qhov ntau thiab tsawg

Transshipment hubs(xws li Singapore, Rotterdam)

Kev ua haujlwm ntawm lub nkoj feederhauv cov chaw nres nkoj hauv cheeb tsam

Mega-Terminal Operations

tuavUltra Large Container Vessels (ULCVs)

Kev paballiance hub portsnrog siab - ntim tsheb

Inter- hloov tsheb thauj mus loshauv chaw nres nkoj complexes

Tshwj xeeb Cargo Handling

Heavy- nqa tej yaam num(qhov project cargo)

Reefer thawvkev ua haujlwm

Cov khoom txaus ntshaituav

Automated Terminal Integration

Ua haujlwm nrogAutomated Guided Vehicles (AGVs)

Kev koom tes nrogautomated yard cranes (ASC)

Interface nrogTerminal Operating Systems (TOS)

Tub rog/Strategic Ports

Kev xa tawm sai ntawmtub rog containerized cargo

Kev pab daws kev puas tsuajkev ua haujlwm

Lub tswv yim ciatuav

Intermodal kev sib txuas

Direct hloov mus raurail -mounted gantry cranes

Chaw thau khoomkev ua haujlwm hauv nkojrau kev thauj dej hiav txwv

Pubtsheb thauj khoom zones

 

 

1. Tsim thiab Npaj

Kev Ntsuam Xyuas Kev Xav Tau: Raws li cov neeg siv khoom xav tau thiab kev siv cov xwm txheej, cov ncauj lus kom ntxaws xav tau yog ua los txiav txim siab qhov tshwj xeeb, thauj khoom, ncua, nqa qhov siab, thiab lwm yam ntawm crane.

Engineering Tsim: Cov kws tsim khoom siv CAD thiab lwm yam software tsim los ua cov qauv tsim kom ntxaws, suav nrog cov txheej txheem, tshuab, hluav taws xob thiab lwm yam los xyuas kom meej tias tus qauv tsim ua tau raws li cov qauv thiab cov kev qhia tshwj xeeb.

2. Kev yuav khoom

Kev xaiv cov khoom siv: Xaiv cov hlau tsim nyog, lub cev muaj zog, kev tswj hwm thiab lwm yam khoom raws li kev tsim qauv.

Kev tshuaj ntsuam xyuas tus neeg muab khoom: Kev tshuaj ntsuam xyuas cov khoom siv thiab cov khoom siv los xyuas kom meej cov khoom zoo thiab kev ntseeg siab.

3. Kev ua haujlwm thiab kev tsim khoom

Txiav thiab sib sau: Txiav, vuam, khoov thiab lwm yam txheej txheem ntawm cov hlau los tsim cov kab teeb tseem ceeb, kab kab kawg thiab lwm yam khoom siv.

Machining: Precision machining ntawm cov khoom tseem ceeb, xws li tig, milling, drilling, thiab lwm yam, los xyuas kom meej tias qhov loj thiab qhov tseeb raws li cov qauv tsim.

Kev Kho Hniav: Txau, galvanize lossis xeb- cov khoom pov thawj hlau los txhim kho corrosion kuj thiab zoo nkauj.

4. Kev sib dhos

Cheebtsam sib dhos: Sib sau ua ke lub ntsiab nqaj, qhov kawg nqaj, trolley, nqa mechanism thiab lwm yam khoom siv los ua kom tiav cov qauv crane.

Kev txhim kho cov khoom siv hluav taws xob: Nruab cov khoom siv hluav taws xob xws li lub cev muaj zog, tswj cov txee, sensors, txwv cov keyboards, thiab lwm yam.

5. Debugging thiab kuaj

Kev debugging ua ntej: Ua ntej kev debugging ntawm crane los xyuas qhov kev sib koom tes thiab kev ua haujlwm ntawm txhua yam.

Load test: Ua cov khoom thauj khoom kom ntseeg tau tias muaj kev nyab xeeb thiab ruaj khov ntawm lub crane nyob rau hauv cov ntsuas load, thiab kuaj cov haujlwm ntawm kev nyab xeeb xws li kev tiv thaiv overload thiab txwv cov keyboards.

Kev ntsuas kev ua tau zoo: Ntsuas cov ntsuas kev ua tau zoo ntawm lub crane xws li nqa ceev, khiav ceev, braking effect, thiab lwm yam kom ntseeg tau tias lawv ua tau raws li cov qauv tsim.

6. Kev soj ntsuam zoo

Kev soj ntsuam zoo: Ua tiav kev tshuaj xyuas zoo ntawm crane, suav nrog cov tsos, qhov loj me, kev ua tau zoo, thiab lwm yam, kom ua tau raws li cov qauv tsim nyog.

Kev soj ntsuam kev nyab xeeb: Ua qhov kev ntsuam xyuas kev nyab xeeb kom ntseeg tau tias kev ua haujlwm ib txwm muaj ntawm txhua yam khoom siv thiab cov tshuab kev nyab xeeb.

7. Kev xa khoom thiab kev teeb tsa

Ntim thiab kev thauj mus los: Ntim cov cranes tsim nyog thiab npaj rau kev thauj mus los rau cov neeg siv khoom.

Ntawm - qhov chaw teeb tsa: Ua rau ntawm - qhov chaw teeb tsa raws li cov neeg siv khoom xav tau, suav nrog kev tsim khoom yooj yim thiab cov khoom siv debugging.

Kev cob qhia thiab kev xa mus: Cov neeg tsav tsheb ciav hlau los xyuas kom meej tias lawv paub cov txheej txheem kev ua haujlwm thiab kev tiv thaiv kev nyab xeeb ntawm cov cuab yeej thiab ua tiav cov haujlwm xa mus.

 

 

 

 

 

 

 

Kev tshuaj xyuas cov khoom

Kev soj ntsuam zoo: Kev soj ntsuam nruj nruj yog ua los ntawm cov khoom siv raw khoom kom ntseeg tau tias lawv ua tau raws li cov qauv tsim thiab cov qauv hauv tebchaws.

Cov Khoom Siv Cia: Cov ntaub ntawv tsim nyog tau muab khaws cia raws li kev faib tawm los tiv thaiv corrosion lossis kev puas tsuaj.

Txiav thiab sib sau

Hlau Txiav: Siv cov plasma txiav, laser txiav lossis nplaim txiav thiab lwm yam thev naus laus zis los txiav cov hlau raws li qhov loj ntawm cov qauv tsim.

Kev tsim cov txheej txheem: Tsim cov hlau phaj los ntawm kev khoov, dov, vuam thiab lwm yam txheej txheem los tsim cov nqaj loj, kawg nqaj thiab lwm yam khoom siv.

Vuam

Cheebtsam Vuam: Cov txiav thiab tsim steel qhov chaw yog welded rau hauv cov qauv tseem ceeb xws li lub ntsiab nqaj, kawg beam thiab trolley. Cov txheej txheem vuam yuav tsum tau tswj nruj me ntsis kom ntseeg tau tias cov txheej txheem muaj zog thiab vuam zoo.

Weld Inspection: Siv tsis yog-kev kuaj kev siv thev naus laus zis (xws li kuaj ultrasonic, kuaj hluav taws xob) los tshuaj xyuas cov welds kom ntseeg tau tias tsis muaj qhov tawg lossis lwm yam tsis xws luag.

Tshuab dhos

Precision Machining: Precision machining yog ua los ntawm cov khoom tseem ceeb ntawm lub crane, xws li lub log teeb, bearing rooj, pulleys, thiab lwm yam.

Kev sib dhos ntawm tag nrho lub tshuab

Kev sib dhos dav dav: Raws li kev ua ntej- kev sib dhos, tag nrho lub rooj sib txoos ntawm lub crane yog nqa tawm, suav nrog kev teeb tsa zaum kawg ntawm lub ntsiab nqaj, qhov kawg nqaj, nqa mechanism, taug kev mechanism, thiab lwm yam.

Kev ua haujlwm thiab kev sim

Nyob rau hauv cov xwm txheej zoo, kev ua haujlwm ntawm lub crane raug kuaj, suav nrog kev kuaj nqa, taug kev, kauj thiab lwm yam haujlwm. Zuag qhia tag nrho qhov loj ntawm qhov sib dhos choj crane raug kuaj xyuas kom ntseeg tau tias txhua qhov ntev ua tau raws li cov qauv tsim.

Txau thiab tiv thaiv - kev kho corrosion

Kev kho deg xeb tshem tawm: Kev tshem tawm xeb ntawm qhov chaw ntawm lub crane, ntau txoj hauv kev muaj xws li sandblasting, pickling, thiab lwm yam. Primer spraying: Txau los tiv thaiv -corrosion primer rau ntawm qhov chaw kho kom tiv thaiv hlau oxidation thiab corrosion. Topcoat spraying Xim txau: Txau topcoat raws li cov neeg siv khoom xav tau lossis cov qauv kev lag luam kom muab cov crane muaj kev tiv thaiv thiab kho kom zoo nkauj. Marking: Tom qab txau, kos lub crane cov ntaub ntawv txheeb xyuas raws li cov lus qhia tshwj xeeb, xws li qauv, ntsuas load, thiab lwm yam.

Factory thiab installation

Ntim thiab thauj

Kev tiv thaiv kev ntim khoom: Tiv thaiv ntim cov khoom tseem ceeb ntawm crane kom tsis txhob muaj kev puas tsuaj thaum thauj. Kev thauj mus los: Raws li cov khoom siv loj thiab cov xwm txheej thauj mus los, xaiv txoj kev thauj mus los uas tsim nyog los thauj cov crane mus rau cov neeg siv khoom qhov chaw.

Txais thiab xa khoom

Kev txais neeg siv khoom

Ntawm - qhov chaw txais: Tus neeg siv khoom ua rau ntawm - qhov chaw lees txais ntawm crane raws li daim ntawv cog lus yuav tsum tau thiab cov kev qhia tshwj xeeb los xyuas qhov ua tau zoo thiab cov khoom siv zoo.

Kev kho qhov teeb meem: Yog tias pom muaj teeb meem, cov chaw tsim khoom yuav tsum tau kho lawv raws sijhawm kom ntseeg tau tias cov cuab yeej ua tau raws li cov neeg siv khoom xav tau. Kev xa khoom thiab siv kev cob qhia Kev Ua Haujlwm: Cov chaw tsim khoom feem ntau cob qhia cov neeg siv khoom lag luam kom ntseeg tau tias lawv tuaj yeem ua haujlwm crane kom raug thiab nyab xeeb.

Cim npe nrov: Ship shore harbor container lifting crane, Tuam Tshoj ship shore harbor thawv lifting crane manufacturers, lwm tus neeg, Hoobkas