Gantry Cranes Ntawm Rail 5t

 

Kev sib piv: Rail-Mounted vs. Wheeled Gantry Crane

Feature	Rail-Mounted Gantry	Log Gantry
Kev ruaj ntseg	✅ Zoo heev (txoj kev ruaj khov)	⚠️ Nruab nrab (pem teb -dependent)
Precision	✅High (guided rails)	⚠️ Nyob ntawm tus neeg teb xov tooj
Mobility	❌ Tsau txoj kev nkaus xwb	✅ Muaj peev xwm hloov tau
Load Capacity	✅ Mus txog 500T +	⚠️ Feem ntau Tsawg dua lossis sib npaug rau 50T
Nqi	Siab dua (rail installation)	Lower (tsis muaj rails)

 

Pom zoo xaiv rau 5T Rail Gantry Crane

Tib Girder (5-15m ncua)- Nqi -zoo rau kev siv sib dua.

Ob chav Girder (15-30m ncua)- Zoo dua rau qhov hnyav - lub luag haujlwm, nquag nqa.

Kev tawg-Cov pov thawj (rau thaj chaw muaj kev phom sij)- Roj / roj / tshuaj lom neeg kev lag luam.

 

Lifting Peev Xwm:5 metric tons

Qhov dav (Width):Feem ntau5m rau 30m(customizable)

Lifting Qhov siab:6m mus rau 20m (adjustable)

Kev Ceev Ceev:10-30m / min (kho tau)

Fais fab mov:380V / 50Hz (3-theem) lossis customized

Tswj:Pendant, tej thaj chaw deb, lossis cabin- ua haujlwm

Ntawm no yog cov ncauj lus kom ntxaws txog covCheebtsam ntawm 5-tuj rail-mounted gantry crane (RMG), nrog rau lawv cov haujlwm thiab cov kev qhia tshwj xeeb:

 

1. Cov Txheej Txheem Tseem Ceeb

A. Gantry Ncej

Ob txhais ceg (Upright Columns)

Ua los ntawm siab -lub zog steel (Q235B/Q345B).

Muab kev txhawb nqa ntsug thiab ruaj khov.

Tej zaum suav nrogbolted los yog welded kev sib txuasrau adjustability.

Main Girder (Ib leeg lossis Ob Chav Girder)

Tib Girder:Sib dua, tus nqi - zoo (nruj rau 5T muaj peev xwm).

Ob chav Girder:Kev nruj dua rau qhov hnyav - lub luag haujlwm lossis lub sijhawm ntev.

Lub thawv - hom lossis truss tsim rau kev faib khoom.

Xaus Carriages

Tsev lub log thiab tsav mechanisms.

suav nrogtsis systemkom nqus tau qhov cuam tshuam.

 

 

B. Rail System

Crane Rails (QU70/QU80/QU100)

Ua los ntawm hardened steel rau durability.

Kev ruaj ntseg rau hauv av viarail clips, bolts, los yog embedded lem.

Rail Pads & Fishplates

Txo kev vibration thiab suab nrov.

Xyuas kom cov kev sib raug zoo ntawm txoj kev tsheb ciav hlau.

 

2. Mobility & Tsav System

A. Log & Bogies

Log (Forged Steel, 300-500mm txoj kab uas hla)

Thaum tshav kub kub- kho kom hnav tsis kam.

Tej zaum suav nrogflangestiv thaiv derailment.

Bogie Assemblies

Log pawg uas faib cov khoom sib npaug.

suav nrogtiv thaiv -skid mechanismsrau tej yam kev mob nplua.

B. Drive Units

Tsav Tsheb Tsav Tsheb (3-theem AC, 1.5-5.5 kW)

Fais fab lub crane txoj kev txav mus raws li kev tsheb nqaj hlau.

Nruab nrognresrau kev nres xwm ceev.

Reducer (Gearbox)

Converts lub cev muaj zog ceev rau hauv torque kom du mus.

Zaus Inverter (yeem)

Tso cai adjustable ceev tswj rau precision positioning.

3. Lifting Mechanism

A. Hoist Unit (5T Peev Xwm)

Hluav taws xob hlau hlua Hoist (Common rau 5T)

Lub cev muaj zog:7.5-10 kW (nyob ntawm kev nqa ceev).

Nruas & hlua:Hlau hlua hlua (Ø8-12mm) raug mob ntawm lub nruas grooved.

Hook Block:Swivel nuv nrog kev ruaj ntseg latch.

Chain Hoist (Lwm txoj rau Lub Luag Haujlwm)

Phau ntawv los yog hluav taws xob (qis dua, pheej yig dua).

B. Trolley System

Trolley Ncej

Nqa lub hoist raws lub girder.

Trolley Log & Tsav

Motorized trolleys sivgeared motors(0.5-2.2 kW).

Kev tuav trolleys siv lub laub / rub ua haujlwm.

4. Hluav taws xob & Tswj System

A. Fais fab mov

Festoon System los yog Cable Reel

Tswj fais fab cables raws li crane txoj kev taug kev.

Main Control Vaj Huam Sib Luag

Lub tsev contactors, overload protectors, thiab PLC (yog tias automated).

B. Tus neeg khiav dej num tswj

Pendant Control (Tshaj Khawm Chaw Nres Tsheb)

Up/down, laug/right, forward/backward commands.

Xov tooj cua tswj chaw taws teeb (yeem)

Wireless ua haujlwm mus txog 100m ntau yam.

Cabin Control (Rau Loj Cranes)

Tus neeg teb xov tooj zaum hauv ergonomic cabin nrog joysticks.

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5. Kev ruaj ntseg Cheebtsam

Overload txwv

Txiav fais fab yog tias load tshaj 105% ntawm lub peev xwm.

Limit Switches

Tiv thaiv hoist/trolley los ntawm dhau- mus ncig.

Anti-Kev Sib tsoo System (Ntau-Crane Cheeb Tsam)

Laser lossis ultrasonic sensors kom tsis txhob sib tsoo.

Emergency Stop (E-Nres)

Tam sim ntawd nres tag nrho cov haujlwm crane.

Anemometer (Sab nraum zoov cranes)

Pom cua siab thiab ua rau lub tswb nrov.

6. Cov khoom siv yeem

Sib Nqus Lifter lossis Grab Thoob

Rau kev tuav cov khoom seem hlau los yog cov khoom loj.

Ntsuas Qhov System

Qhia qhov tseeb - lub sij hawm thauj khoom hnyav.

LED ua haujlwm teeb

Illuminates cheeb tsam nqa.

Lubrication System

Tsis siv neeg greasing rau lub log thiab lub zog.

SKETCH

Main technical

 

1. Superior Stability & Kev nyab xeeb

Rails kom du, wobble - dawb txav, txo load viav vias.

Anti- cov yam ntxwv ntawm derailment(flanged log, rail clamps) tiv thaiv kev sib tsoo.

Kev tiv thaiv overload & txwv keyboardstxhim khu kev ruaj ntseg ua haujlwm.

2. High Precision & Tswj

Kev taw qhia rail txavtso cai rau qhov chaw tseeb (tseem ceeb hauv cov kab sib dhos).

Hloov ceev tswj(ntawm zaus inverter) rau muag muag.

Chaw taws teeb / pendant tswjenables tus neeg teb xov tooj yooj.

3. Heavy-Kev Ua Haujlwm Zoo

tuav5-ton loads tsis tu ncuatsis muaj deflection.

Muab ob npaug rau -girder xaivmuaj rau siab dua rigidity (ntev spans).

Kev tsim kho ruaj khov(steel girders, hardened rails) ntev - siv sijhawm.

4. Customizable & Adaptable

Kho tauNtev (5m-30m)thiabnqa qhov siab (6m-20m).

Ua tausab nraum zoov - ntsuas(weatherproof coatings, anemometers rau cua nrhiav).

Xaiv cov ntawv txuas(Magnets, grabs, weighing systems).

5. Tus nqi -Txoj kev zoo rau txoj kev ruaj khov

qisntev - tu ncua sij hawmtshaj mobile cranes (tsis muaj log tsheb hnav).

Kev ua haujlwm siab duadua li forklifts rau repetitive hnyav nqa.

6. Zog txuag hluav taws xob

Regenerative braking(hauv cov qauv siab heev) txuag lub zog.

3-theem hluav taws xob motorstxo kev siv hluav taws xob vs.

 

1. Kev tsim khoom & Fabrication

Tsivhnyav machinery, presses, pwm, thiab tuag.

Sib dhos kab kev txhawb nqa(automotive, aerospace).

2. Hlau & Hlau ua

tuavsteel coils, daim hlau, kab teeb, thiab kav dej.

Loading / unloadingCNC tshuab thiab dov mills.

3. Warehouse & Logistics

Thawv tuav(Shipping yards, freight chaw nres tsheb).

stackinghnyav pallets (5T+) hauv siab -bay warehouses.

4. Kev tsim kho & Precast pob zeb

Kev nqaprefabricated qhob panels, ntu choj.

Qhov chawCov khoom siv hnyav (I-beams, kem).

5. Shipbuilding & Kho

Tsivnkoj cav, propellers, thiab hull seem.

Dry dock applicationsrau kev tu lub nkoj.

6. Lub tshuab fais fab & Kev lag luam hnyav

Kev txhim khoturbines, generators, transformers.

tuavboilers thiab siab hlab ntsha.

7. Railway & Infrastructure

Lifting rail lem, locomotives, thiab bogies.

Kev tsim kho choj thiab kev saib xyuas.

 

 

1. Tsim thiab Npaj

Kev Ntsuam Xyuas Kev Xav Tau: Raws li cov neeg siv khoom xav tau thiab kev siv cov xwm txheej, cov ncauj lus kom ntxaws xav tau yog ua los txiav txim siab qhov tshwj xeeb, thauj khoom, ncua, nqa qhov siab, thiab lwm yam ntawm crane.

Engineering Tsim: Cov kws tsim khoom siv CAD thiab lwm yam software tsim los ua cov qauv tsim kom ntxaws, suav nrog cov txheej txheem, tshuab, hluav taws xob thiab lwm yam los xyuas kom meej tias tus qauv tsim ua tau raws li cov qauv thiab cov kev qhia tshwj xeeb.

2. Kev yuav khoom

Kev xaiv cov khoom siv: Xaiv cov hlau tsim nyog, lub cev muaj zog, kev tswj hwm thiab lwm yam khoom raws li kev tsim qauv.

Kev tshuaj ntsuam xyuas tus neeg muab khoom: Kev tshuaj ntsuam xyuas cov khoom siv thiab cov khoom siv los xyuas kom meej cov khoom zoo thiab kev ntseeg siab.

3. Kev ua haujlwm thiab kev tsim khoom

Txiav thiab sib sau: Txiav, vuam, khoov thiab lwm yam txheej txheem ntawm cov hlau los tsim cov kab teeb tseem ceeb, cov kab hluav taws xob kawg thiab lwm yam khoom siv.

Machining: Precision machining ntawm cov khoom tseem ceeb, xws li tig, milling, drilling, thiab lwm yam, los xyuas kom meej tias qhov loj thiab qhov tseeb raws li cov qauv tsim.

Kev Kho Hniav: Txau, galvanize lossis xeb- cov khoom pov thawj hlau los txhim kho corrosion thiab zoo nkauj.

4. Kev sib dhos

Cheebtsam sib dhos: Sib sau ua ke lub ntsiab nqaj, qhov kawg nqaj, trolley, nqa mechanism thiab lwm yam khoom siv los ua kom tiav cov qauv crane.

Kev txhim kho cov khoom siv hluav taws xob: Nruab cov khoom siv hluav taws xob xws li lub cev muaj zog, tswj cov txee, sensors, txwv cov keyboards, thiab lwm yam.

5. Debugging thiab kuaj

Kev debugging ua ntej: Ua ntej kev debugging ntawm crane los xyuas kev sib koom tes thiab kev ua haujlwm ntawm txhua yam khoom.

Load test: Ua qhov kev xeem thauj khoom kom ntseeg tau tias muaj kev nyab xeeb thiab ruaj khov ntawm lub crane nyob rau hauv qhov ntsuas load, thiab kuaj cov haujlwm ntawm kev nyab xeeb xws li kev tiv thaiv overload thiab txwv kev hloov pauv.

Kev ntsuas kev ua tau zoo: Ntsuas cov ntsuas kev ua tau zoo ntawm lub crane xws li nqa ceev, khiav ceev, braking effect, thiab lwm yam kom ntseeg tau tias lawv ua tau raws li cov qauv tsim.

6. Kev soj ntsuam zoo

Kev soj ntsuam zoo: Ua tiav kev tshuaj xyuas zoo ntawm crane, suav nrog cov tsos, qhov loj me, kev ua tau zoo, thiab lwm yam, kom ua tau raws li cov qauv tsim nyog.

Kev soj ntsuam kev nyab xeeb: Ua qhov kev ntsuam xyuas kev nyab xeeb kom ntseeg tau tias kev ua haujlwm ib txwm muaj ntawm txhua yam khoom siv thiab cov tshuab kev nyab xeeb.

7. Kev xa khoom thiab kev teeb tsa

Ntim thiab thauj mus los: Ntim cov cranes tsim nyog thiab npaj rau kev thauj mus los rau cov neeg siv khoom.

Ntawm - qhov chaw teeb tsa: Ua rau ntawm - qhov chaw teeb tsa raws li cov neeg siv khoom xav tau, suav nrog kev tsim khoom yooj yim thiab cov khoom siv debugging.

Kev cob qhia thiab kev xa mus: Cov neeg tsav tsheb ciav hlau los xyuas kom meej tias lawv paub cov txheej txheem kev ua haujlwm thiab kev tiv thaiv kev nyab xeeb ntawm cov cuab yeej thiab ua tiav cov haujlwm xa mus.

 

 

 

 

 

 

 

Kev tshuaj xyuas cov khoom

Kev soj ntsuam zoo: Kev soj ntsuam nruj nruj yog ua los ntawm cov khoom siv raw khoom kom ntseeg tau tias lawv ua tau raws li cov qauv tsim thiab cov qauv hauv tebchaws.

Cov Khoom Siv Cia: Cov ntaub ntawv tsim nyog tau muab khaws cia raws li kev faib tawm los tiv thaiv corrosion lossis kev puas tsuaj.

Txiav thiab sib sau

Hlau Txiav: Siv cov plasma txiav, laser txiav lossis nplaim txiav thiab lwm yam thev naus laus zis los txiav cov hlau raws li qhov loj ntawm cov qauv tsim.

Kev tsim cov txheej txheem: Tsim cov hlau phaj los ntawm kev khoov, dov, vuam thiab lwm yam txheej txheem los tsim cov nqaj loj, kawg nqaj thiab lwm yam khoom siv.

Vuam

Cheebtsam Vuam: Cov txiav thiab tsim steel qhov chaw yog welded rau hauv cov qauv tseem ceeb xws li lub ntsiab nqaj, kawg nqaj thiab trolley. Cov txheej txheem vuam yuav tsum tau tswj nruj me ntsis kom ntseeg tau tias cov txheej txheem muaj zog thiab vuam zoo.

Weld Inspection: Siv tsis yog-kev kuaj kev siv thev naus laus zis (xws li kuaj ultrasonic, kuaj hluav taws xob) los tshuaj xyuas cov welds kom ntseeg tau tias tsis muaj qhov tawg lossis lwm yam tsis xws luag.

Tshuab dhos

Precision Machining: Precision machining yog ua los ntawm cov khoom tseem ceeb ntawm lub crane, xws li lub log teeb, bearing rooj, pulleys, thiab lwm yam.

Kev sib dhos ntawm tag nrho lub tshuab

Kev sib dhos dav dav: Raws li lub hauv paus ua ntej- kev sib dhos, tag nrho lub rooj sib txoos ntawm lub crane yog nqa tawm, suav nrog kev teeb tsa zaum kawg ntawm lub ntsiab nqaj, qhov kawg nqaj, nqa mechanism, taug kev mechanism, thiab lwm yam.

Kev ua haujlwm thiab kev sim

Nyob rau hauv cov xwm txheej zoo, kev ua haujlwm ntawm lub crane raug kuaj, suav nrog kev kuaj nqa, taug kev, kauj thiab lwm yam haujlwm. Zuag qhia tag nrho qhov loj ntawm qhov sib dhos choj crane raug kuaj xyuas kom ntseeg tau tias txhua qhov ntev ua tau raws li cov qauv tsim.

Txau thiab tiv thaiv - kev kho corrosion

Kev kho deg xeb tshem tawm: Kev tshem tawm xeb ntawm qhov chaw ntawm lub crane, ntau txoj hauv kev muaj xws li sandblasting, pickling, thiab lwm yam. Primer spraying: Txau los tiv thaiv -corrosion primer rau ntawm qhov chaw kho kom tiv thaiv hlau oxidation thiab corrosion. Topcoat spraying Xim txau: Txau topcoat raws li cov neeg siv khoom xav tau lossis cov qauv kev lag luam kom muab cov crane muaj kev tiv thaiv thiab kho kom zoo nkauj. Marking: Tom qab txau, kos lub crane cov ntaub ntawv txheeb xyuas raws li cov lus qhia tshwj xeeb, xws li qauv, ntsuas load, thiab lwm yam.

Factory thiab installation

Ntim thiab thauj

Kev tiv thaiv kev ntim khoom: Tiv thaiv ntim cov khoom tseem ceeb ntawm crane kom tsis txhob muaj kev puas tsuaj thaum thauj. Kev thauj mus los: Raws li cov khoom siv loj thiab cov xwm txheej thauj mus los, xaiv txoj kev thauj mus los uas tsim nyog los thauj cov crane mus rau cov neeg siv khoom qhov chaw.

Txais thiab xa khoom

Kev txais neeg siv khoom

Ntawm - qhov chaw txais: Tus neeg siv khoom ua rau ntawm - qhov chaw lees txais ntawm crane raws li daim ntawv cog lus yuav tsum tau thiab cov kev qhia tshwj xeeb los xyuas qhov ua tau zoo thiab cov khoom siv zoo.

Kev kho qhov teeb meem: Yog tias pom muaj teeb meem, cov chaw tsim khoom yuav tsum tau kho lawv raws sijhawm kom ntseeg tau tias cov cuab yeej ua tau raws li cov neeg siv khoom xav tau. Kev xa khoom thiab siv kev cob qhia Kev Ua Haujlwm: Cov chaw tsim khoom feem ntau cob qhia cov neeg siv khoom lag luam kom ntseeg tau tias lawv tuaj yeem ua haujlwm crane kom raug thiab nyab xeeb.

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