50Ton Rubber Tire Gantry Crane

 

50-tuj Roj Hmab Tire Gantry Crane (RTG) yog lub luag haujlwm hnyav mobile gantry crane tsim los nqa thiab thauj cov khoom loj, feem ntau siv hauv cov chaw nres nkoj, chaw xa khoom, chaw tsim khoom, thiab chaw tsim khoom. Nov yog cov ntsiab lus ntawm nws cov yam ntxwv tseem ceeb, cov khoom siv, thiab kev siv:

Cov yam ntxwv tseem ceeb:
Lifting Peev Xwm:

Rated rau 50 metric tons (50,000 kg), haum rau cov khoom hnyav, ntim khoom, thiab cov khoom siv.

Mobility:

Nruab nrog cov log tsheb roj hmab kom txav tau yooj yim, tso cai rau kev ua haujlwm hauv qhov chaw qhib yam tsis muaj kev sib tw.

Yuav ua tau tus kheej -propelled los yog towed, nyob ntawm tus qauv.

Boom & Span:

Adjustable gantry ncua (feem ntau 10-35 meters) kom npog thaj chaw ua haujlwm dav.

Tsau lossis telescopic boom xaiv rau qhov sib txawv nqa qhov siab.

Lub zog Source:

Diesel cav (rau siv sab nraum zoov) lossis hluav taws xob lub cev muaj zog (rau sab hauv tsev / eco-kev ua haujlwm zoo).

Qee cov qauv muaj hybrid lossis roj teeb -powered systems.

Tswj System:

Cabin-ua haujlwm lossis chaw taws teeb- tswj tau kom raug tuav.

Cov txheej txheem kev nyab xeeb siab tshaj (load limiters, tiv thaiv-kev sib tsoo, thiab lwm yam).

Kev ruaj ntseg & kev nyab xeeb:

Outriggers los yog stabilizers rau txhim kho qhov sib npaug thaum nqa.

Robust steel qauv nrog siab cua tsis kam.

 

Sib piv nrog lwm cov gantry cranes:

Feature	RTG (Rubber Tyre)	RMG (Rail -Mounted)	STS (Nkoj- mus rau -Nplooj)
Mobility	High (rubber log tsheb)	Tsau (rails)	Tsau (rails)
Siv Case	Kev ua haujlwm hauv vaj	Yard/rail ops	Nkoj loading / unloading
Hwj chim	Diesel / Hluav taws xob / Hybrid	Hluav taws xob	Hluav taws xob
stacking	4-6 siab	5-7 siab	N/A

 

Lifting peev: 35 metric tons (35,000 kg)
Ntev: 10m-35m (Customizable)
Lifting Qhov siab: 6m-20m (adjustable)
Hom Hoist: Ob npaug -girder nrog hluav taws xob xaim hlua hoist (QD- hom)
Txoj kev mus ncig: Tsav tsheb (rail- taw qhia lossis roj hmab- nkees)
Log Hom: Hlau log (rau kev tsheb nqaj hlau) / Pneumatic log tsheb (piv txwv)
Tswj System: Cabin- ua haujlwm lossis chaw taws teeb tswj
Fais fab mov: 380V / 50Hz (3-theem)
Steel Qauv: Q345B (siab-lub zog) nrog corrosion- tiv thaiv txheej

A 50-tuj Rubber Tire Gantry Crane (RTG)feem ntau yog siv nyob rau hauv thawv terminals thiab cia yards rau tuav shipping ntim. Hauv qab no yog cov khoom tseem ceeb ntawm xws li crane:

1. Cov Khoom Siv Khoom Siv

Main Girder (Bridge):Kab rov tav kab hla qhov dav ntawm crane, txhawb nqa lub hoist thiab trolley.

Ob txhais ceg (End Frames):Kev txhawb nqa ntsug ntawm ob qho kawg ntawm lub girder, mounted ntawm roj hmab log tsheb rau kev txav mus los.

Trolley Ncej:Cov qauv txav uas nqa lub hoist thiab traverses raws lub ntsiab girder.

Cantilever (yeem):Qee RTGs muaj qhov txuas ntxiv ntawm ib lossis ob sab kom ncav cuag ntxiv.

2. Lifting & Handling Cheebtsam

Hoist Unit:Lub tshuab ua lub luag haujlwm rau kev nqa thiab txo cov ntim khoom, feem ntau yog hlua hlua lossis saw hoist.

Spreader (Container Lifter):Ib qho txuas uas xauv rau hauv cov thawv (20ft, 40ft, 45ft, thiab lwm yam).

Trolley:Lub rooj sib txoos uas txav lub hoist thiab spreader raws lub ntsiab girder.

 

3. Mobility & Tsav System

Rubber Tires:Feem ntau 4 los yog ntau tshaj, cia lub crane txav raws lub vaj.

Log Tsav:Hluav taws xob lossis hydraulic motors powering lub log tsheb rau kev mus ncig.

Steering System:Tso cai rau lub crane tig, feem ntau nrog 90℃steering rau qhov chaw nruj.

Braking System:Xyuas kom muaj kev ruaj ntseg nres, suav nrog kev pabcuam thiab nres thaum muaj xwm ceev.

 

4. Fais fab mov

Diesel Generator:Feem ntau RTGs yog diesel - siv rau kev txav mus los.

Hluav taws xob RTG (E-RTG):Qee tus siv lub cable reel lossis roj teeb rau kev ua haujlwm hluav taws xob.

Hybrid Systems:Ua ke diesel thiab hluav taws xob fais fab rau kev ua haujlwm zoo.

 

5. Tswj & Automation

Operator Cabin:Mounted ntawm lub crane rau kev tswj ncaj qha.

Chaw taws teeb tswj Option:Qee RTGs tuaj yeem ua haujlwm wirelessly.

Automation Systems:GPS, tiv thaiv -sway, thiab nws pib- qhov chaw rau kev tswj xyuas qhov tseeb.

 

6. Kev Nyab Xeeb & Kev Pab Cuam

Anti-Kev Sib tsoo System:Tiv thaiv kev sib tsoo nrog lwm cov cranes lossis obstacles.

Load Limiter:Tiv thaiv kom tsis pub dhau 50 tons.

Outriggers / Stabilizers:Siv thaum lub crane nyob ruaj ruaj los tiv thaiv tipping.

Anemometer & Cua tswb:Tshawb xyuas cov cua kub ceev kom muaj kev nyab xeeb.

Teeb pom kev zoo & ceeb toom:Rau kev pom thiab kev nyab xeeb hauv thaj chaw ua haujlwm.

7. Hydraulic & Hluav Taws Xob Systems

Hydraulic Power Unit (HPU):Rau lub kauj, braking, thiab lwm yam haujlwm.

Tswj Vaj Huam Sib Luag & PLCs:Tswj crane txav thiab automation.

Sensors & Encoders:Muab cov lus teb rau qhov tseeb qhov chaw.

8. Cov yam ntxwv xaiv tau

Tsis Siv Neeg Stacking (ASC):Rau tag nrho automated ntim tuav.

Telescopic Spreader:Kho rau qhov sib txawv ntim loj.

Roj teeb thaub qab:Rau hybrid lossis hluav taws xob RTGs.

 

 

SKETCH

Main technical

 

50-tuj Roj Hmab Log Tsheb Gantry Crane (RTG) yog ib qho kev siv ntau yam thiab txawb nqa kev daws teeb meem dav siv hauv cov chaw nres nkoj, thawv terminals, qhov chaw tsim kho, thiab cov ntawv thov kev lag luam hnyav. Nov yog nws cov txiaj ntsig tseem ceeb:

1. Siab Mobility & Flexibility
Cov log tsheb roj hmab tso cai rau kev txav mus los yooj yim yam tsis tas yuav tsum tau kho cov ntsia hlau, ua kom muaj kev ua haujlwm thoob plaws thaj chaw loj.

360℃kev sib hloov muaj peev xwm (hauv qee cov qauv) txhim kho maneuverability hauv qhov chaw nruj.

Zoo tagnrho rau kev siv sab nraum zoov qhov twg repositioning nquag.

2. Muaj peev xwm nqa tau
Lub peev xwm 50-tuj tswj cov khoom hnyav xws li cov thawv ntim khoom, steel coils, thiab cov tshuab loj loj.

Haum rau hnyav-lub luag haujlwm kev lag luam thiab chaw nres nkoj.

3. Tsis tas yuav muaj kev tsim kho vaj tse
Tsis zoo li kev tsheb ciav hlau -mounted gantry cranes, RTGs tsis xav tau kev khiav mus tas li, txo cov nqi teeb tsa.

Muaj peev xwm txav tau yooj yim mus rau lwm qhov chaw ua haujlwm.

4. Adaptability rau ntau qhov chaw
Ua haujlwm zoo hauv cov chaw nres nkoj, qhov chaw tsim kho, warehouses, thiab logistics yards.

Muaj peev xwm ua haujlwm ntawm qhov chaw tsis sib luag lossis me ntsis sloped (nrog rau kev ruaj ntseg zoo).

5. Txhim kho Efficiency & Productivity
Kev tuav ceev dua piv rau cov cranes ruaj khov vim muaj kev txav mus los.

Txo qhov kev vam khom ntawm ntau lub tshuab crane, ua haujlwm zoo.

6. Tus nqi -Kev daws teeb meem zoo
Kev nqis peev qis dua piv rau kev tsheb ciav hlau -mounted gantry cranes.

Txo cov nqi tu (tsis muaj kev sib tw tsheb ciav hlau lossis kev taug qab yuav tsum tau ua).

7. Customizable Options
Muaj nrog diesel, hluav taws xob, lossis hybrid zog tshuab.

Yuav haum nrog cov kab sib kis, rub, lossis tshwj xeeb txuas rau cov khoom sib txawv.

8. Cov yam ntxwv ntawm kev nyab xeeb
Nruab nrog kev tiv thaiv- kev sib tsoo, kev tiv thaiv overload, thiab nres thaum muaj xwm ceev.

Stable outriggers lossis stabilizers tiv thaiv tipping thaum nqa hnyav.

 

50-tuj Rubber Tire Gantry Crane (RTG) yog ntau yam mobile gantry crane dav siv nyob rau hauv cov chaw nres nkoj, thawv terminals, intermodal yards, thiab cov ntawv thov hnyav. Nov yog nws cov ntawv thov tseem ceeb:

1. Chaw nres nkoj & Thawv Terminals
Thawv Thawv: Siv tau zoo txav thiab ntim cov thawv thauj khoom (20ft, 40ft, 45ft) hauv qhov chaw cia khoom.

Thauj khoom / Unloading: Hloov cov thawv ntawm cov tsheb thauj khoom, tsheb ciav hlau, thiab nkoj.

High Mobility: Roj hmab log tsheb tso cai rau txav tau yooj yim yam tsis muaj txoj hlua ruaj khov, ua kom qhov chaw zoo nyob hauv vaj.

2. Intermodal Freight Yards
Rail-rau- Tsheb Thauj Mus Los: Hloov cov thawv ntawm cov tsheb ciav hlau thiab cov tsheb thauj khoom seamlessly.

Yard Organisation: Rearranges containers for efficiency logistics operations.

3. Heavy Industrial & Manufacturing
Tuav Hnyav Loads: Nqa cov tshuab loj, steel coils, lossis cov khoom lag luam loj.

Daim Ntawv Thov Rhiav: Txhawb cov kab sib dhos thiab cov khoom txav hauv cov chaw ua haujlwm loj.

4. Kev tsim kho & qhov chaw ua haujlwm
Modular Kev Tsim Kho: Sib sau ua ke prefabricated cov qauv.

Cov Khoom Siv Txhim Kho: Ua haujlwm hnyav generators, transformers, lossis kev tsim kho modules.

5. Logistics & Warehousing
Warehouse Management: Txav cov pallets hnyav lossis cov khoom loj loj hauv cov chaw cia khoom loj.

 

 

Kev tsim khoom ntawm 50-tuj Roj Hmab Tire Gantry Crane (RTG) suav nrog ntau theem tseem ceeb, los ntawm kev tsim thiab kev yuav khoom mus rau kev sib dhos thiab kev sim. Hauv qab no yog cov kauj ruam ntxaws ntxaws - los ntawm cov txheej txheem tsim khoom:

1. Tsim & Engineering
Lub tswv yim tsim: Txiav txim siab crane specifications (span, lifting qhov siab, log configuration, hwj chim system).

Paub meej Engineering:

Kev txheeb xyuas tus qauv (FEA rau kev faib khoom thauj).

Mechanical tsim (hoisting, trolley, gantry txav).

Hluav taws xob & tswj qhov system tsim (VFD, PLC, kev ruaj ntseg systems).

Kev Tswj Xyuas Kev Ua Tau Zoo: Xyuas kom ua raws li ISO, FEM, OSHA, lossis CMAA cov qauv.

2. Kev yuav khoom
Lub ntsiab Cheebtsam:

Hlau phaj & kab teeb (rau girder, ob txhais ceg, thiab kawg carriages).

Roj hmab log tsheb & bogies (tsav los ntawm hluav taws xob los yog diesel-hydraulic systems).

Hoisting mechanism (hlau hlua, nruas, hluav taws xob lub cev muaj zog, gearbox).

Trolley system (rau lateral txav).

Cov khoom siv hluav taws xob (lub cev muaj zog, PLC, sensors, festoon / cable reels).

Hydraulic systems (yog tias tsim nyog rau lub kauj / nres).

3. Fabrication txheej txheem
A. Qauv Fabrication
Kev tsim kho Girder:

Txiav thiab vuam steel phaj rau hauv lub thawv girders (ob -girder rau 50T muaj peev xwm).

Kev ntxhov siab-reliving thiab tua blasting rau corrosion kuj.

Leg & End Carriage Assembly:

Fabricate ntsug ob txhais ceg nrog ntxiv dag zog.

Sib sau cov log tsheb nrog cov log tsheb roj hmab (feem ntau yog 4 lossis 8 lub log).

Vuam & NDT Testing:

Ultrasonic/X{0}}ray testing rau cov welds tseem ceeb.

B. Mechanical Assembly
Hoist & Trolley Installation:

Mount hoist winch, hlau hlua, thiab nuv thaiv.

Txhim kho trolley rails ntawm girders.

Tsav Mechanism:

Nruab cov motors mus ncig, gearboxes, thiab brakes.

Haum hydraulic / pneumatic steering (yog tias tsim nyog).

C. Hluav taws xob & tswj qhov system
Fais fab mov:

Diesel generator lossis hluav taws xob cable reel system.

Tswj Vaj Huam Sib Luag:

Nruab PLC, VFDs, thiab kev txwv kev nyab xeeb.

Tus neeg teb xov tooj cab nrog joystick / HMI.

Hlau & Sensors:

Anti-kev sib tsoo, kev tiv thaiv overload, thiab cua- ceev sensors.

4. Painting & Corrosion tiv thaiv
Kev kho deg:

Sandblasting (SA 2.5 tus qauv).

Epoxy primer + polyurethane topcoat (huab cua-resistant).

Cov cim:

Cov ntawv pov thawj kev nyab xeeb, daim phiaj muaj peev xwm, thiab lub tuam txhab muaj npe.

5. Kev sib dhos & Txhim kho
Factory Assembly:

Txhim kho cov qauv gantry, nruab cov tshuab hluav taws xob / hluav taws xob.

Ua qhov kev sim ua haujlwm ua ntej.

Kev teeb tsa ntawm qhov chaw (yog tias xa mus rau qhov chaw):

Thauj ntu mus rau qhov chaw.

Bolt / weld seem, nruab fais fab mov, thiab calibrate systems.

6. Kev Xeem & Kev Ua Haujlwm
Load Test:

Static Test: 125% ntawm SWL (50T → 62.5T).

Kev Ntsuas Dynamic: Txheeb xyuas qhov hoisting, trolley, thiab gantry mus ncig ua si.

Kev Ntsuam Xyuas Kev Nyab Xeeb:

Nres thaum muaj xwm ceev, txwv kev hloov pauv, tiv thaiv -sway (yog tias muaj).

Kev soj ntsuam zaum kawg:

Ua raws li cov qauv tsim thiab cov qauv kev nyab xeeb.

7. Kev xa khoom & Kev cob qhia
Logistics: Disassembly (yog tias xav tau) thiab thauj mus rau cov neeg siv khoom.

Kev cob qhia tus neeg ua haujlwm: kev ua haujlwm zoo, kev saib xyuas, thiab kev daws teeb meem.

 

 

 

 

 

 

 

Kev tshuaj xyuas cov khoom

Kev soj ntsuam zoo: Kev soj ntsuam nruj nruj yog ua los ntawm cov khoom siv raw khoom kom ntseeg tau tias lawv ua tau raws li cov qauv tsim thiab cov qauv hauv tebchaws.

Cov Khoom Siv Cia: Cov ntaub ntawv tsim nyog tau muab khaws cia raws li kev faib tawm los tiv thaiv corrosion lossis kev puas tsuaj.

Txiav thiab sib sau

Hlau Txiav: Siv cov plasma txiav, laser txiav lossis nplaim txiav thiab lwm yam thev naus laus zis los txiav cov hlau raws li qhov loj ntawm cov qauv tsim.

Kev tsim cov txheej txheem: Tsim cov hlau phaj los ntawm kev khoov, dov, vuam thiab lwm yam txheej txheem los tsim cov nqaj loj, kawg nqaj thiab lwm yam khoom siv.

Vuam

Cheebtsam Vuam: Cov txiav thiab tsim steel qhov chaw yog welded rau hauv cov qauv tseem ceeb xws li lub ntsiab nqaj, kawg nqaj thiab trolley. Cov txheej txheem vuam yuav tsum tau tswj nruj me ntsis kom ntseeg tau tias cov txheej txheem muaj zog thiab vuam zoo.

Weld Inspection: Siv tsis yog-kev kuaj kev siv thev naus laus zis (xws li kuaj ultrasonic, kuaj hluav taws xob) los tshuaj xyuas cov welds kom ntseeg tau tias tsis muaj qhov tawg lossis lwm yam tsis xws luag.

Tshuab dhos

Precision Machining: Precision machining yog ua los ntawm cov khoom tseem ceeb ntawm lub crane, xws li lub log teeb, bearing rooj, pulleys, thiab lwm yam.

Kev sib dhos ntawm tag nrho lub tshuab

Kev sib dhos dav dav: Raws li lub hauv paus ua ntej- kev sib dhos, tag nrho lub rooj sib txoos ntawm lub crane yog nqa tawm, suav nrog kev teeb tsa zaum kawg ntawm lub ntsiab nqaj, qhov kawg nqaj, nqa mechanism, taug kev mechanism, thiab lwm yam.

Kev ua haujlwm thiab kev sim

Nyob rau hauv cov xwm txheej zoo, kev ua haujlwm ntawm lub crane raug kuaj, suav nrog kev kuaj nqa, taug kev, kauj thiab lwm yam haujlwm. Zuag qhia tag nrho qhov loj ntawm qhov sib dhos choj crane raug kuaj xyuas kom ntseeg tau tias txhua qhov ntev ua tau raws li cov qauv tsim.

Txau thiab tiv thaiv - kev kho corrosion

Kev kho deg xeb tshem tawm: Kev tshem tawm xeb ntawm qhov chaw ntawm lub crane, ntau txoj hauv kev muaj xws li sandblasting, pickling, thiab lwm yam. Primer spraying: Txau los tiv thaiv -corrosion primer rau ntawm qhov chaw kho kom tiv thaiv hlau oxidation thiab corrosion. Topcoat spraying Xim txau: Txau topcoat raws li cov neeg siv khoom xav tau lossis cov qauv kev lag luam kom muab cov crane muaj kev tiv thaiv thiab kho kom zoo nkauj. Marking: Tom qab txau, kos lub crane cov ntaub ntawv txheeb xyuas raws li cov lus qhia tshwj xeeb, xws li qauv, ntsuas load, thiab lwm yam.

Factory thiab installation

Ntim thiab thauj

Kev tiv thaiv kev ntim khoom: Tiv thaiv ntim cov khoom tseem ceeb ntawm crane kom tsis txhob muaj kev puas tsuaj thaum thauj. Kev thauj mus los: Raws li cov khoom siv loj thiab cov xwm txheej thauj mus los, xaiv txoj kev thauj mus los uas tsim nyog los thauj cov crane mus rau cov neeg siv khoom qhov chaw.

Txais thiab xa khoom

Kev txais neeg siv khoom

Ntawm - qhov chaw txais: Tus neeg siv khoom ua rau ntawm - qhov chaw lees txais ntawm crane raws li daim ntawv cog lus yuav tsum tau thiab cov kev qhia tshwj xeeb los xyuas qhov ua tau zoo thiab cov khoom siv zoo.

Kev kho qhov teeb meem: Yog tias pom muaj teeb meem, cov chaw tsim khoom yuav tsum tau kho lawv raws sijhawm kom ntseeg tau tias cov cuab yeej ua tau raws li cov neeg siv khoom xav tau. Kev xa khoom thiab siv kev cob qhia Kev Ua Haujlwm: Cov chaw tsim khoom feem ntau cob qhia cov neeg siv khoom lag luam kom ntseeg tau tias lawv tuaj yeem ua haujlwm crane kom raug thiab nyab xeeb.

Cim npe nrov: 50ton roj hmab log gantry crane, Tuam Tshoj 50ton roj hmab log gantry crane manufacturers, lwm tus neeg, Hoobkas